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ExecuJet MRO Australia Completes First 120-Month Check on Embraer Legacy 500

June 5, 2025By ePlane AI
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ExecuJet MRO Australia Completes First 120-Month Check on Embraer Legacy 500
ExecuJet MRO
Embraer Legacy 500
Heavy Maintenance

ExecuJet MRO Australia Completes First 120-Month Check on Embraer Legacy 500

Landmark Maintenance Achievement

ExecuJet MRO Services Australia has successfully completed the country’s first 120-month heavy maintenance check on an Embraer Legacy 500, a significant milestone for the Australian aviation maintenance sector. The super mid-size jet underwent this comprehensive inspection at ExecuJet’s facility located at Essendon Fields Airport in Melbourne. This particular Legacy 500, delivered new to an Australian customer in 2015, was the first of its model to enter service in the country, making the maintenance project especially noteworthy.

The extensive inspection required the removal of all cabin and cockpit furnishings, sidewalls, and roof liners to access the fuselage structure thoroughly. Additionally, all fuel tank access panels in the wings were detached to facilitate internal wing inspections, while flight controls were removed to examine attach points. The landing gear was also removed and replaced with an overhauled unit, underscoring the depth of the maintenance work undertaken.

Collaborative Expertise and Technical Excellence

To enhance technical proficiency, ExecuJet MRO Services brought in staff from its other Australian maintenance centres, providing them with valuable hands-on experience in conducting such detailed Embraer airframe inspections. Recognising the international significance of this project, Embraer dispatched a team of specialists to Melbourne to collaborate closely with ExecuJet’s engineers and technicians. These specialists conducted bonding structure tests and offered ongoing support through their contact centre, ensuring the highest standards were met throughout the process.

Rohan Coots, General Manager of ExecuJet MRO Services Melbourne, highlighted the factors that led to the selection of ExecuJet for this demanding maintenance task. He emphasised the company’s proven quality workmanship and extensive experience in heavy maintenance projects, as well as its longstanding relationship with the aircraft since its entry into service. Being an authorised Embraer service centre based in Australia was also a critical element in securing the contract.

Elevate Jet Expands Fleet with Bombardier Challenger 650s

Elevate Jet, a division of Elevate Aviation Group, has announced the addition of two Bombardier Challenger 650 aircraft to its expanding fleet. One of these aircraft will operate under Part 91 regulations, providing personalised management services to a private owner. The second will be available for Part 135 charter operations, offering clients premium travel options characterised by global reach, comfort, and performance.

David Allen, Chief Operating Officer of Elevate Jet, described the Challenger 650 as a cornerstone of business aviation, renowned for its range, cabin comfort, and reliability. He expressed enthusiasm about integrating these aircraft into the fleet, which will enhance the company’s ability to deliver premium services to both private owners and charter customers.

With seating capacity for up to 12 passengers and a range of 4,000 nautical miles, the Challenger 650 remains a preferred choice among business aviation travellers. Elevate Jet continues to prioritise best-in-class service, safety, and operational excellence as it grows its fleet and broadens its market presence.

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