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Regulators Warned Air India Express About Delays in Airbus Engine Repairs

Regulators Warn Air India Express Over Delays in Airbus Engine Repairs
Compliance Failures and Regulatory Reprimand
India’s aviation regulator formally reprimanded Air India Express in March for failing to replace critical engine components on an Airbus A320 within the deadline mandated by the European Union Aviation Safety Agency (EASA). According to a confidential government memo reviewed by Reuters, the Directorate General of Civil Aviation (DGCA) also accused the airline of falsifying maintenance records to falsely indicate compliance with the directive.
Air India Express, the low-cost subsidiary of Air India, acknowledged the delay to the DGCA and stated that it had implemented “remedial action and preventive measures.” The airline attributed the missed deadline to complications arising from the migration of records within its maintenance monitoring software. While it claimed the issue was resolved promptly after discovery, the airline did not provide specific compliance dates nor directly address the DGCA’s allegation regarding the alteration of maintenance records.
Background on EASA Directive and Safety Concerns
The EASA directive, issued in 2023, required airlines operating CFM International LEAP-1A engines to replace certain components, including engine seals and rotating parts, due to identified manufacturing defects. The agency warned that failure to comply could lead to engine part failure, debris release, and potential loss of aircraft control. The DGCA memo highlighted that Air India Express did not complete the required modifications on the VT-ATD aircraft within the stipulated timeframe. Furthermore, the airline’s Aircraft Maintenance and Engineering Operating System (AMOS) records appeared to have been altered to suggest compliance where none existed.
This incident predates the June crash of a Boeing Dreamliner in Ahmedabad, which resulted in the deaths of 241 of the 242 people onboard, and has intensified regulatory scrutiny of Air India and its subsidiaries. In addition to the engine repair delays, the DGCA has issued warnings to Air India this year for operating three Airbus aircraft with overdue escape slide checks and, in June, cited “serious violations” of pilot duty time regulations.
Implications for Air India Express and the Indian Aviation Sector
These regulatory challenges come at a critical juncture for Air India Express, which operates a fleet of over 115 aircraft serving more than 50 destinations with approximately 500 daily flights. The increased oversight could lead to operational disruptions and potential financial penalties, while also undermining passenger confidence. Competitors such as IndiGo, which primarily operates Airbus aircraft, may seek to leverage the situation to their advantage. Meanwhile, Boeing, which supplies Air India’s long-haul fleet, could experience shifts in market dynamics as the airline navigates these challenges.
In response to Reuters’ report, the EASA confirmed it would investigate the matter further. The DGCA memo underscored that the lapse “indicates that the accountable manager has failed to ensure quality control.” Air India Express stated it had taken “necessary administrative actions” following the DGCA’s March memo but did not provide further details. Flight tracking data indicates that the VT-ATD aircraft typically operates on domestic routes as well as international destinations such as Dubai and Muscat.
As investigations continue, Air India and its subsidiaries face mounting pressure to restore regulatory compliance and rebuild passenger trust amid intensifying competition in India’s rapidly expanding aviation market.

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