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Global Analysis of the Commercial Aircraft MRO Market

Global Analysis of the Commercial Aircraft MRO Market
The commercial aircraft Maintenance, Repair, and Overhaul (MRO) market is set to experience steady growth over the coming decade, with its value anticipated to increase from USD 118.1 billion in 2025 to USD 163.4 billion by 2035. This growth corresponds to a compound annual growth rate (CAGR) of 3.3%, underscoring the sector’s resilience amid shifting industry dynamics and rapid technological advancements.
Market Growth Drivers and Regional Trends
Between 2025 and 2030, the MRO market is projected to expand steadily, reaching USD 138.9 billion. This growth is primarily fueled by the expanding global aircraft fleet, rising demand for heavy maintenance checks, and the imperative to maintain rigorous airworthiness standards. Airlines are increasingly prioritizing cost efficiency, which has led to a greater reliance on outsourcing MRO services to specialized providers. Innovations such as predictive maintenance, enhanced spare parts management, and strategies aimed at extending aircraft lifecycles are further influencing the market’s development.
From 2030 to 2035, the upward trajectory is expected to continue, with the market reaching USD 163.4 billion. During this period, significant investments in maintenance capacity are anticipated, particularly within the Asia-Pacific region, which is emerging as a key hub due to its rapidly expanding commercial aircraft base. Engine overhauls and component repairs are forecasted to remain dominant segments, driven by the industry’s focus on reliability and operational efficiency.
Market Composition and Challenges
The commercial aircraft MRO sector occupies a critical position within the broader aviation services market, accounting for approximately 25% of the segment—second only to passenger handling and operations. Within the aerospace maintenance and engineering market, its share rises to around 30%, highlighting the essential role of scheduled checks, component overhauls, and engineering upgrades for passenger fleets. In the civil aviation industry, MRO represents nearly 15%, emphasizing its importance in maintaining operational efficiency for airlines and airports.
Despite promising growth prospects, the market faces several challenges. Rapid technological advancements, including the deployment of loitering munitions and fiber-optic guided drones, are reshaping industry priorities and may affect traditional MRO demand. Increased competition is evident, with new entrants emerging in the U.S. Navy trainer competition and a dynamic commercial fleet forecast for 2026. Regionally, the Europe Aircraft Wheel and Brake MRO market is expected to grow from USD 3.75 billion in 2025 to USD 5.35 billion by 2032, reflecting ongoing expansion. Additionally, the United Kingdom’s record aircraft deliveries since 2019 signal potential momentum in the market.
Ongoing global supply chain disruptions and economic volatility remain risks to sustained growth. Nonetheless, the commercial aircraft MRO market’s consistent year-on-year expansion, emphasis on digital monitoring tools, and structured maintenance contracts indicate a stable outlook, with long-term opportunities in both established and emerging aviation markets.
Key Market Insights
In 2025, the market value is estimated at USD 118.1 billion, with a forecasted increase to USD 163.4 billion by 2035, reflecting a CAGR of 3.3%. Narrowbody aircraft constitute the leading segment, accounting for 48.7% of the market in 2025. The primary growth regions include North America, Asia-Pacific, and Europe. Major industry players encompass Lufthansa Technik, AAR, Air France Industries, Ameco, Delta TechOps, GE Aviation, GMF AeroAsia, HAECO, Honeywell, MRO Holdings, MTU Aero Engines, Rolls Royce, RTX, Safran, SIA Engineering Company, SR Technics, ST Engineering, TAP Maintenance & Engineering, and Turkish Technic.

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