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Duncan Aviation Opens 36,000-Square-Foot Engine Overhaul Facility at Lincoln Headquarters

Duncan Aviation Expands Engine Overhaul Capabilities with New Facility in Lincoln
Duncan Aviation has inaugurated a 36,000-square-foot Turbine Engine Overhaul Shop at its headquarters in Lincoln, Nebraska, marking a significant expansion designed to address the growing global demand for business aviation engine maintenance. This development reinforces the company’s position as a Designated Overhaul Facility for Pratt & Whitney’s PW300 and PW500 turbofan engines. The enhanced capacity is expected to attract new international clients while reducing turnaround times for existing customers.
Scott Stoki, vice president of Engine Operations at Duncan Aviation, emphasized the strategic importance of the investment, stating that it ensures the company will have the necessary capacity to support customer needs well into the future.
Advanced Facilities and Capabilities
The newly expanded facility boasts twelve dedicated maintenance bays and centrally located backshops outfitted with advanced tooling. A new test cell and control room, supplied by Atec Inc., complement the infrastructure, supported by a 12,000-gallon fuel tank with a backup system to guarantee uninterrupted test cell operations. To facilitate the handling of large engine components, sixteen overhead cranes with capacities ranging from one to two tons have been installed. The expansion also includes modern office spaces, conference rooms, and crew amenities designed to enhance the experience for both customers and staff.
Duncan Aviation’s in-house manufacturing division, Duncan Manufacturing Solutions, will play a critical role in supporting the engine program by providing service bulletins, complex repairs, and parts support. The facility’s official opening was marked by a ceremony attended by state and local dignitaries, airport officials, representatives from Pratt & Whitney and Rolls-Royce, as well as customers and company personnel.
Market Position and Industry Context
The PW300 engine powers a variety of midsize business jets, including the Dassault Falcon 2000 series, Falcon 7X, and Learjet 60, while the PW500 engine supports light to midsize aircraft such as the Embraer Phenom 300 and Cessna Citation Bravo. By expanding its overhaul capabilities, Duncan Aviation aims to capture a larger share of the Maintenance, Repair, and Overhaul (MRO) market, which continues to grow in response to increasing business aviation activity.
However, the company faces several challenges, including regulatory compliance, labor shortages, and intensified competition from established MRO providers. Competitors are actively responding to these market dynamics; for instance, Bombardier is expanding its maintenance facility in Singapore, and Altus Aerospace is enhancing Falcon support operations in Australia. These rivals may further strengthen their market positions through capability enhancements, strategic partnerships, or acquisitions.
Despite these pressures, Duncan Aviation’s investment is anticipated to be well received by the market. The new facility underscores the company’s commitment to delivering faster, more comprehensive engine services to a global clientele, positioning it to meet evolving industry demands amid a competitive and dynamic landscape.

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