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ExecuJet MRO Reports 15% Rise in Falcon Maintenance Post-COVID

ExecuJet MRO Reports 15% Rise in Falcon Maintenance Post-COVID
Strong Rebound in Falcon Maintenance Activity
ExecuJet MRO Services Australasia has announced a notable 15% increase in maintenance work on Dassault Falcon aircraft since 2019, signaling a robust recovery in business aviation following the disruptions caused by the COVID-19 pandemic. This growth has elevated Falcon maintenance from a marginal segment to representing 15% of ExecuJet’s overall business. The surge aligns with a broader revival in air travel and a heightened demand for business jet services across the region.
The company credits part of this expansion to Dassault’s acquisition of ExecuJet, which has reinforced its status as a preferred maintenance, repair, and overhaul (MRO) provider for Falcon operators in Australasia. Looking ahead, ExecuJet projects that Falcon aircraft will constitute at least 20% of its business in the coming year. This forecast reflects both the increasing Falcon fleet—now exceeding 120 aircraft in the Asia Pacific—and the sector’s ongoing recovery.
Milestone Maintenance Operations in Sydney
For the first time, ExecuJet’s Sydney facility is simultaneously conducting heavy maintenance checks on three Dassault Falcons: a Falcon 2000EX EASy, a Falcon 900EX, and a Falcon 900EX EASy. The New Zealand-registered Falcon 2000EX EASy is undergoing a comprehensive 24-year (3C) heavy maintenance check, which includes a full airframe repaint. Meanwhile, the Australian-registered Falcon 900EX is receiving an ‘out of phase’ scheduled check, and a foreign-registered Falcon 900EX EASy is undergoing its 36-month scheduled maintenance.
Grant Ingall, regional vice president of ExecuJet MRO Services Australasia, emphasized the significance of this milestone, stating, “This is the first time we’ve had three Falcons in the hangar at once undergoing airframe heavy maintenance checks. It demonstrates that ExecuJet is the preferred MRO service provider for Falcon operators and highlights the growing Falcon footprint across Australasia and the Pacific.”
Industry Trends and Regional Expansion
The rise in Falcon maintenance activity at ExecuJet reflects wider trends in the global MRO market, which is projected to reach $155 billion by 2034. Across the industry, there is an intensified focus on improving aircraft performance and efficiency, exemplified by innovations such as Pratt & Whitney’s Hot Section Plus upgrade for GTF engines. Such advancements are expected to further stimulate demand for sophisticated maintenance services. Additionally, the global market for aircraft pre-flight inspection services, currently valued at $2.5 billion, underscores the sector’s commitment to safety and regulatory compliance.
Despite some residual market caution, sentiment within the business jet segment is steadily improving. ExecuJet’s recent certification by the Japan Civil Aviation Bureau (JCAB) to perform line and heavy maintenance on Japan-registered Falcon 2000EX aircraft at its Malaysia facility signals growing regional demand. Ivan Lim, regional vice president of Asia for ExecuJet MRO Services, noted, “We see potential in Japan, as it is a sizeable business jet market, and because operators there want to send their aircraft to an OEM-owned MRO organisation that is certified nationally and internationally.”
As the business aviation sector continues its recovery, ExecuJet’s expanding Falcon maintenance operations underscore both the rising demand and the industry’s sustained commitment to safety, performance, and regulatory standards.

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