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U.S. Plant Produces First Jet Fuel Made from Ethanol

U.S. Plant Produces First Jet Fuel Made from Ethanol
LanzaJet, a U.S.-based fuel producer, has announced a landmark achievement with the world’s first commercial-scale production of jet fuel derived from ethanol at its Freedom Pines Fuels facility in Soperton, Georgia. This development represents a significant advancement for the aviation industry, introducing the first non-petroleum, renewable jet fuel that is fully compatible with existing aircraft and infrastructure.
The breakthrough is the culmination of 15 years of dedicated research and development, centered on LanzaJet’s proprietary Alcohol-to-Jet (ATJ) technology. This innovative process converts a diverse array of sustainable feedstocks—including agricultural residues, energy crops, municipal solid waste, and captured carbon—into Synthetic Paraffinic Kerosene (SPK), a recognized form of sustainable aviation fuel (SAF).
“This achievement marks the culmination of 15 years of research and development, collaboration, investment, and scale-up, and represents a critical breakthrough for the aviation industry with evidence that ethanol can be transformed into jet fuel at commercial scale,” the company stated.
Addressing Aviation’s Decarbonization Challenge
The aviation sector is under increasing pressure to reduce its carbon footprint, with sustainable aviation fuel currently the only viable near-term solution for lowering emissions from long-haul flights. The predominant SAF production method, Hydroprocessed Esters and Fatty Acids (HEFA), depends on limited feedstocks such as used cooking oil, which restricts its scalability. LanzaJet’s ATJ technology seeks to overcome this limitation by utilizing widely available ethanol, thereby offering the potential to enhance national energy security, strengthen domestic fuel supply chains, and stimulate rural economies.
The ATJ process involves a series of chemical reactions—dehydration, oligomerization, and hydrogenation—that convert ethanol into jet fuel. The resulting SAF, when blended with conventional Jet A-1 fuel, is fully certified and compatible with current aircraft engines. LanzaJet reports that their SAF exhibits a higher energy density than traditional Jet-A fuel, potentially delivering improved performance.
Economic and Industry Impact
The Freedom Pines Fuels facility is a pioneering integrated plant that required an investment exceeding $300 million. It incorporates advanced technologies such as Technip Energies’ Hummingbird (Ethanol-to-Ethylene) process and a joint Department of Energy and LanzaTech oligomerization solution. The plant has created hundreds of construction jobs and now supports over 65 direct and indirect positions in Treutlen County, Georgia, serving as a vital economic engine for the rural community.
LanzaJet is actively expanding its technology on a global scale, with projects underway in the United States, Australia, Japan, India, the United Kingdom, Colombia, and Europe.
Challenges and Market Response
Despite this significant milestone, challenges remain in scaling ethanol-based jet fuel production cost-effectively and navigating complex regulatory environments. The market response has been positive, with growing interest from airlines committed to sustainability, including United Airlines, and increasing investment focus on sustainable aviation fuel producers. At the same time, industry competitors such as Shell and Boeing are expected to accelerate their own SAF initiatives to maintain leadership in the rapidly evolving green aviation sector.
“This is an important milestone for LanzaJet and our investors, and it’s a major win for global aviation—perhaps serving as a beacon of hope for the future,” said Jimmy Samartzis, Chief Executive Officer of LanzaJet.

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