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AvFab Designs Specialized King Air Seats for Medical and ISR Missions

AvFab Develops Specialized King Air Seats for Medical and ISR Missions
Aviation Fabricators (AvFab) has introduced two new specialized seating solutions for Beechcraft King Air aircraft, targeting the distinct needs of air ambulance and intelligence, surveillance, and reconnaissance (ISR) operations. The King Air platform is widely regarded for its versatility, serving as a dependable medevac aircraft and a key ISR asset worldwide. However, operators have expressed concerns regarding the availability, cost, and suitability of existing seating options for these specialized missions.
Addressing Operational Challenges with New Seating Designs
Hayden Lowe, AvFab’s vice-president, emphasized the King Air’s adaptability during the NBAA show on October 14, describing it as “the world’s most-adaptable airframe,” equally effective in ISR and global air ambulance roles. Despite this, Lowe highlighted significant challenges faced by operators, including extended lead times exceeding nine months, high costs, and limited parts support for current seats. Many operators have resorted to retrofitting executive seats, which are not optimized for mission-specific requirements.
In response, AvFab has developed two new seats: the Guardian and the Responder. The Guardian seat is designed specifically for ISR operators, featuring a five-point harness, reclining capability, and adjustable height to enhance comfort and safety during extended missions. The Responder seat caters to air ambulance needs, incorporating a four-point harness and a swivel function that allows medical attendants to rotate toward patients, facilitating in-flight care. Both seats are being produced in collaboration with Oregon Aero, which supplies the seat foam.
AvFab asserts that these new seats will be approximately 40% less expensive than existing market alternatives. The company also promises a significantly reduced delivery timeline of five weeks and parts support turnaround within one week. Prior to Federal Aviation Administration (FAA) approval, AvFab has already secured 15 orders, including commitments from Textron Aviation Special Missions, a prominent UK medevac operator, and several U.S. law enforcement agencies.
Certification Delays and Market Competition
The FAA approval process for the Guardian and Responder seats has encountered delays due to the recent U.S. federal government shutdown, potentially affecting AvFab’s initial delivery schedule. Lowe noted that the company submitted its approval application on September 9 and received initial feedback, but has not received further communication since the shutdown began on October 3. The certification process is approaching its 18-month mark.
AvFab’s entry into the specialized seating market coincides with increased competition. Bird Aerosystems, for example, recently obtained a supplemental type certificate for its King Air 350C ISR configuration, successfully integrating various ISR payloads. This development underscores the growing demand for mission-specific seating solutions and may drive competitors to enhance their offerings to meet or surpass AvFab’s features, particularly in the medical and ISR sectors.
Looking forward, AvFab intends to expand its specialized seating portfolio to other Textron Aviation platforms, including the Cessna SkyCourier and Cessna Grand Caravan, aiming to capture a broader share of the evolving special missions market.

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