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Global Airlines Increasingly Use Hainan as Maintenance Hub

Global Airlines Increasingly Use Hainan as Maintenance Hub
Hainan Emerges as a Strategic Center for Aircraft Maintenance
HAIKOU — A Boeing 787-8 operated by a Jordanian airline recently underwent an extensive heavy maintenance check at the Hainan Free Trade Port (FTP) in South China, highlighting the region’s growing prominence as a global aircraft repair hub. The widebody jet arrived at Haikou Meilan International Airport this week and swiftly cleared customs through a pre-approval system before entering the FTP’s integrated maintenance facility for a 66-day overhaul and cabin refurbishment. This one-stop maintenance base is managed by Grand China Aviation Maintenance Co, a subsidiary of HNA Technic Co Ltd.
As China accelerates the development of the Hainan FTP, industry experts emphasize that a combination of tax incentives, regulatory openness, and a comprehensive industrial ecosystem—from airframe and engine overhauls to component repairs and material supply—is positioning Haikou as a vital node in the global maintenance, repair, and overhaul (MRO) network. Aircraft from Qatar, Thailand, Vietnam, and South Korea are currently lined up inside the hangars, reflecting the increasing international demand for the facility’s services.
Policy Incentives and Operational Efficiency Drive Growth
Yang Wenbo, deputy director of the maintenance base, noted a significant rise in overseas business, stating that the number of foreign-registered aircraft serviced in the first half of last year nearly matched the total for the entire year of 2024. The Jordanian Boeing 787-8 alone is scheduled for over 400 maintenance tasks, including a 12-year heavy check, landing gear replacement, cabin refurbishment, installation of in-flight internet systems, and a complete repaint.
Central to Hainan’s appeal are its FTP policies, which exempt aircraft brought in for maintenance from customs deposits and allow imported spare parts used in repairs to qualify for zero tariffs. An official from the Haikou Jiangdong New Area estimated that these policies can reduce overall maintenance costs by approximately 10 to 15 percent, a substantial saving for airlines operating on narrow profit margins.
Time efficiency is another critical advantage. The facility’s one-stop model enables heavy checks, modifications, and painting to be completed within the same complex, eliminating the need to transport aircraft between multiple locations. Yang emphasized that every additional day an aircraft spends on the ground represents lost revenue for airlines. By integrating inspection, modification, and painting services under one roof, the maintenance base helps clients convert operational efficiency directly into financial gain. He likened the facility to a comprehensive auto service center, with specialized divisions for deep servicing, component repair, and full aircraft painting.
Expanding Capabilities Amid Industry Challenges
Since its opening in 2022, the maintenance base has completed over 2,400 aircraft maintenance visits and served nearly 50 domestic and international airlines. Hainan is also expanding into higher-value engine maintenance, with a joint venture engine facility in the airport bonded zone now operating a high-thrust engine test cell for large civil turbofan engines.
However, the rapid expansion of Hainan’s MRO sector occurs against a backdrop of broader industry challenges. Geopolitical tensions and global supply chain disruptions have complicated maintenance operations worldwide, prompting airlines to seek more resilient and cost-effective solutions. This has intensified competition among MRO hubs, with some carriers considering relocating their maintenance bases to locations like Hainan to reduce costs and operational risks.
Despite these challenges, Hainan’s combination of favorable policies and integrated services continues to attract global airlines, reinforcing its position as an emerging center in the international aircraft maintenance landscape.

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