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Aviation Industry Faces Delays Amid Spare Parts Shortage

Aviation Industry Faces Delays Amid Spare Parts Shortage
The global aviation industry continues to confront a significant shortage of aircraft spare parts, a challenge that has deepened since the widespread supply chain disruptions of 2020. This ongoing crisis has had a pronounced impact on Kenyan carriers, with nearly half of the country’s airlines ending the year with at least one aircraft grounded. The situation is expected to persist into 2026, threatening further operational disruptions.
Global Supply Chain Challenges and Manufacturer Delays
Despite projections of record profits for the global aviation sector in 2024, according to the International Air Transport Association (IATA), supply chain difficulties remain a critical obstacle for airlines worldwide. Leading manufacturers such as Airbus and Boeing have reported delays in aircraft deliveries. Airbus, in particular, has recently reduced its delivery targets for 2025, citing ongoing quality control issues. Concurrently, GE Aerospace is experiencing increased demand for maintenance services as airlines extend the operational life of older aircraft. However, the company faces scrutiny over the reliability of its LEAP engines, adding to the maintenance challenges.
Impact on Kenyan Airlines and Domestic Operations
Kenyan airlines have been disproportionately affected by the spare parts shortage. The Kenya Civil Aviation Authority (KCAA) recorded a decline in domestic aircraft movements in 2024, falling from 207,962 to 206,315. This reduction is anticipated to grow as more aircraft remain grounded. Live tracking data reveals that at least 17 Kenyan-registered aircraft have been out of service for the majority of the year, significantly limiting airline capacity and revenue streams.
Kenya Airways (KQ), the national carrier, has borne the brunt of the crisis. Currently, eight of its 34 aircraft are grounded, including two Boeing 787 Dreamliners that serve long-haul routes to key international destinations such as London and New York. At various points during the year, KQ had as many as 11 aircraft out of service, resulting in a capacity reduction of at least 20 percent. This has led to numerous flight delays and cancellations. Although some aircraft, including a Dreamliner and an Embraer ERJ-190, have returned to service, the airline reported a loss of Sh513 million in the first half of the year, a stark contrast to the profit recorded during the same period last year.
Other local carriers have also experienced operational setbacks. Renegade Air, which focuses primarily on domestic routes, currently has three of its 19 aircraft grounded. Similarly, 748 Air Services has two of its 13 planes out of service, while African Express Airways, Astral Aviation, and Aircraft Leasing Services (ALS) each have one grounded aircraft. In contrast, several airlines including Jambojet, Safarilink, Skyward, AirKenya, Jetways, and Freedom Airline Express have reported no grounded aircraft throughout the year.
Competitive Pressures and Government Response
The scarcity of spare parts has intensified competition among smaller airlines in Kenya and globally, often forcing them to pay premium prices for limited resources. This dynamic places smaller carriers at a disadvantage relative to larger airlines, mirroring challenges faced by carriers such as JetBlue in other markets, where regulatory and operational complexities further hinder recovery efforts.
In response to the crisis, the Kenyan government has intervened to support airlines, particularly the state-owned Kenya Airways, in efforts to restore lost capacity amid fierce global competition for parts. Industry leaders have called for coordinated measures to address supply chain bottlenecks and regulatory obstacles, emphasizing the importance of such actions to sustain the sector’s recovery and future growth.

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