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New Drone Technology Enhances Aircraft Paint Maintenance

New Drone Technology Enhances Aircraft Paint Maintenance
AkzoNobel has introduced a significant advancement in aircraft paint maintenance through the latest iteration of its Aerofleet Coatings Management system. Building on the initial launch in 2023, the updated service now incorporates a second drone-based inspection tool, the Iris CMX, which offers unprecedented precision and predictability for airlines managing their fleets.
Innovative Drone Inspection Tools
Developed in collaboration with drone specialist Donecle, the Iris CMX is equipped with a three-in-one contact-based sensor capable of directly measuring dry film thickness, color, and gloss. This targeted measurement approach provides highly accurate and quantitative data, improving the consistency and repeatability of coating inspections. The Iris CMX complements the existing Iris GVI drone, which performs a full-surface visual analysis by capturing up to 600 high-definition images while flying a predetermined grid over the aircraft. These images are then processed by AkzoNobel’s coatings management software to detect any coating defects or signs of wear.
By deploying both drones simultaneously, with trained teams operating on opposite sides of the aircraft, a comprehensive inspection of a narrowbody plane can be completed in approximately 30 minutes. This dual-drone system enables airlines to make repainting decisions based on precise data rather than relying solely on elapsed time or flight hours, potentially reducing unnecessary maintenance and associated costs.
Patrick Bourguignon, Director of AkzoNobel’s Automotive and Specialty Coatings business, highlighted the advantages of the enhanced system: “Aerofleet Coatings Management has always been about giving airlines greater confidence in when and why they maintain or repaint their aircraft. The addition of the Iris CMX brings precise, consistent measurement into the process to strengthen the data that underpins our predictive models. It also allows us to support expert assessment with more objective, consistent and repeatable inspections, while improving the speed and efficiency of the inspection process.”
Comprehensive Data Integration and Industry Impact
The upgraded Aerofleet system now integrates three core data streams: flight and environmental data—including route profiles, UV exposure, and humidity—full-surface visual analysis from the Iris GVI drone, and targeted, high-precision measurements from the Iris CMX drone. This comprehensive approach is particularly beneficial for large fleets, typically comprising 100 or more aircraft, enabling airlines to optimize maintenance schedules, reduce downtime, and enhance operational efficiency. Over time, these improvements may also contribute to a reduced environmental footprint.
Despite the clear benefits, the adoption of advanced drone technology presents challenges. Airlines must navigate regulatory hurdles, manage high initial investment costs, and integrate new systems with existing maintenance operations. Nevertheless, market response has been largely positive, with increasing adoption rates and the formation of new partnerships between airlines and technology providers. In turn, competitors are accelerating their research and development efforts and investing in similar drone technologies to maintain their market positions.
With a longstanding reputation in paints and coatings and a presence in over 150 countries, AkzoNobel continues to drive innovation in sustainable solutions for the aviation industry. As the sector evolves, the integration of advanced digital tools such as Aerofleet is poised to redefine standards in aircraft maintenance and operational efficiency.

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