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Inside the Design and Production of Aviation Interiors

Inside the Design and Production of Aviation Interiors
Aircraft interior modifications may seem straightforward at first glance, but each upgrade or structural alteration undergoes a rigorous and highly regulated process. At FL Technics, a prominent aircraft maintenance, repair, and overhaul (MRO) provider, engineering, compliance, and production teams work in close collaboration to transform design concepts into certified, airworthy solutions. Donaldas Barkauskas, Head of Design & Production, and Pavel Olenskij, Head of Airworthiness, oversee how their Design Organisation Approval (DOA) and Production Organisation Approval (POA) teams manage these complex projects, ensuring compliance and quality throughout.
Integrated Design and Production Processes
In the aviation sector, interior design and production are intrinsically linked. At FL Technics, these functions operate as a unified, certified process. According to Olenskij, the Design Office is responsible for developing the engineering solution, whether it involves a minor interior modification or a comprehensive refurbishment, and preparing the full technical documentation. Production then manufactures the component, delivering to the customer both the part and a single installation document that specifies the correct installation procedure. This integrated DOA–POA approach streamlines the process for airlines, leasing companies, and ACMI providers by offering a complete, compliant solution from initial concept through to installation, all managed under one roof.
Balancing Customer Needs with Regulatory Compliance
Aircraft operators frequently seek customized solutions tailored to their operational and commercial objectives. However, not every proposed idea can be safely or legally implemented. Barkauskas emphasizes that while customers naturally present their needs, the role of the design and production teams is to assess the feasibility of these ideas within the constraints of aircraft safety and regulatory requirements. Compliance remains paramount, and regulations can differ significantly between regions such as Europe and the United States. Olenskij notes that some operators proactively plan for potential jurisdictional transitions, which can result in considerable time and cost savings.
Beyond regulatory compliance, there is a growing trend among operators to invest in high-value, innovative solutions that enhance both crew working environments and passenger experiences. Olenskij highlights that while compliance ensures safety, intelligent design choices create added value. The true advantage lies in the combination of both elements.
Industry Trends and Emerging Challenges
The aviation interiors sector is undergoing notable shifts. For instance, the recent relocation of JetMS’s interiors production from the United Kingdom to Lithuania is altering supply chain dynamics and may affect production timelines. These changes are mirrored in the market’s evolving focus, with increased attention on business aviation interiors showcased at events such as the Aircraft Interiors Expo 2026, where advanced design and technology innovations are prominently featured.
Competition within the industry is intensifying. Lufthansa Technik’s ACJ318 Elite upgrade program and the installation of Starlink connectivity systems by NetJets and ExecuJet exemplify the sector’s emphasis on integrating cutting-edge technology and enhancing passenger comfort in business jets.
Selecting the Appropriate Partner
Choosing a DOA or POA partner is not a matter of finding a universal solution. Only a select number of organizations possess the capability to manage the full range of aircraft modifications. FL Technics addresses this challenge by combining its certified expertise with a network of trusted partners to deliver comprehensive, end-to-end solutions. Barkauskas explains that operators seek partners capable of managing entire projects efficiently and reliably. By collaborating with specialized partners, FL Technics ensures customers receive seamless, comprehensive service, thereby eliminating the complexities associated with coordinating multiple suppliers.
As the aviation interiors industry continues to evolve, the integration of design, production, and advanced technology remains essential for delivering safe, innovative, and market-leading solutions.

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