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OWS Shanghai Site Expands with Flight Deck Installation

OWS Shanghai Site Expands with Flight Deck Installation
Advancing Engine Maintenance Efficiency in Pudong
Located in Lingang, Pudong, Shanghai, GE Aerospace’s On Wing Support (OWS) quick-turn shop is a hub of intensive activity, where aircraft engines weighing over three tons are efficiently processed along a moving production line. This innovative approach departs from traditional engine maintenance practices, which typically involve stationary workstations. By adopting a moving repair line, the Shanghai facility has significantly enhanced operational efficiency and throughput.
Launched in July 2023, the Shanghai OWS site represents GE Aerospace’s first quick-turn maintenance facility dedicated to China’s civil aviation market. It specializes in rapid servicing of CFM LEAP-1A/1B and CFM56-5B/7B engines, catering to customers throughout China and the broader Asian region. The facility focuses on module repair and replacement for critical engine components, including fans, compressors, combustion chambers, and turbines.
Addressing Maintenance Challenges with Lean Operations
Conventional engine maintenance involves a three-step process: disassembly, module repair or replacement, and reassembly. This cycle typically requires around 95 days to complete and is frequently hampered by supply chain disruptions, particularly when essential components must be sent overseas for repair. Such delays result in engines remaining idle at workstations, occupying tools and personnel, and creating bottlenecks that prevent new engines from entering the workflow.
Wang Tao, the Shanghai OWS site leader, likens the situation to a hospital scenario: “It’s like sending a ‘sick’ engine to a hospital bed. If the medicine—replacement parts—doesn’t arrive, the patient remains stuck, and doctors and tools are tied up as well. With limited beds, new patients can’t be treated.”
By early 2025, the facility was confronted with a growing backlog of LEAP engines awaiting repair, falling short of operational targets. In response, Wang and his team implemented FLIGHT DECK, GE Aerospace’s proprietary lean operating model designed to streamline workflows and reduce turnaround times.
The recent installation of the flight deck at the Shanghai OWS site marks a pivotal advancement in this transformation, enabling the facility to better manage engine maintenance demands and improve service delivery.
Navigating a Complex Aerospace Landscape
This expansion occurs amid a rapidly evolving aerospace environment in China. The country is intensifying its response to SpaceX’s Starlink program while accelerating its own space technology initiatives, including lunar exploration and investments in artificial intelligence satellites. These developments have introduced a more complex regulatory landscape, with increased scrutiny and competitive pressures that may influence operations at facilities like OWS Shanghai.
Market dynamics are also shifting, as the expansion of the Shanghai OWS site is likely to prompt competitors to enhance their technological capabilities or pursue strategic partnerships to maintain competitiveness. Innovation and collaboration are expected to be key drivers in the next phase of competition, as both domestic and international players respond to China’s growing ambitions in aerospace and space technology.
Despite these challenges, the Shanghai OWS team remains committed to operational excellence and customer service. By leveraging the FLIGHT DECK model and adapting to the changing market environment, the facility aims to establish new benchmarks for engine maintenance in the region, ensuring that engines spend less time idle and more time in service.

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