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Cowling Detaches in Flight and Strikes Windshield

Cowling Detaches in Flight and Strikes Windshield
A Piper PA-28-180 encountered a mid-flight mechanical failure when the right side of its engine upper cowling became unlatched and struck the windshield during cruise between airports. Despite the left side of the cowling remaining secured, the incident caused substantial damage to the windshield. The pilot was able to maintain control and safely land the aircraft at an airport in Mesa, Arizona. Fortunately, no injuries were reported.
Investigation and Findings
A post-incident examination determined that the right front fastener pin, responsible for securing the upper cowling near the air intake, had separated from the cowling structure. This separation likely allowed the forward right side of the cowling to detach from the lower section and lift into the airstream. The resulting aerodynamic forces caused the right side latches to fail under overload. The National Transportation Safety Board (NTSB) identified the probable cause as the failure of the engine cowling’s right side latch pin and fasteners, which led to the partial separation of the cowling during flight. This event, documented under NTSB Identification 193480, underscores the critical importance of thorough pre-flight inspections and the secure fastening of engine components.
Context Within Industry Safety Concerns
This incident occurs amid heightened industry scrutiny regarding aircraft reliability and safety. Airbus, for example, has recently faced significant challenges following a major software recall affecting approximately 6,000 A320 family jets. The recall was initiated due to a vulnerability in the flight-control computers linked to a recent in-flight incident, resulting in the grounding of thousands of aircraft and widespread travel disruptions during a peak holiday travel period. Compounding these issues, reports of windscreen problems have caused diversions for flights operated by American Airlines and United Airlines, further intensifying concerns over product reliability. These developments have contributed to a sharp decline in Airbus shares, marking their steepest drop since April and reflecting broader market anxiety over ongoing technical difficulties.
The NTSB continues to publish detailed accident reports such as this to serve as educational tools for pilots and operators, aiming to improve aviation safety through lessons learned from past events.

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