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IAI Completes First Boeing 777 Freighter Conversion

IAI Completes First Boeing 777 Freighter Conversion
Israel Aerospace Industries (IAI) has reached a landmark achievement in the aviation sector by completing the world’s first conversion of a Boeing 777-300ER passenger aircraft into a freighter. The converted aircraft, now designated the B777-300ERSF, has received the industry’s inaugural Supplemental Type Certificate (STC) for this model from both the US Federal Aviation Administration (FAA) and the Civil Aviation Authority of Israel (CAAI). This dual certification underscores IAI’s leadership in aeronautical engineering and regulatory compliance.
Advancing Cargo Capacity and Efficiency
The B777-300ERSF ranks among the largest cargo aircraft globally, boasting a payload capacity of 100 tonnes. This conversion is anticipated to significantly enhance global shipping capabilities by increasing cargo capacity, improving speed, and boosting operational efficiency. Additionally, the modification promises to reduce operating costs for airlines, positioning IAI at the forefront of the expanding global freighter market as the first company to convert an aircraft of this scale.
AerCap has been named the launch customer for the B777-300ERSF conversion program, with Kalitta scheduled to become the first operator. The development has already attracted considerable interest from airlines aiming to expand their cargo fleets, particularly amid rising demand for high-capacity and cost-effective freighter solutions driven by the growth of global e-commerce.
Challenges and Industry Impact
While this milestone highlights IAI’s technological and engineering prowess, the company faces ongoing challenges. Maintaining regulatory compliance remains a critical priority, and market acceptance will depend on airlines’ assessments of the aircraft’s performance and cost-effectiveness. Furthermore, competition in the freighter conversion sector is expected to intensify, as rival aerospace firms are likely to accelerate their own programs in response to IAI’s breakthrough.
Boaz Levy, President and CEO of Israel Aerospace Industries, emphasized the significance of the achievement, stating, “IAI is a global leader in passenger-to-freighter aircraft conversions, standing at the forefront of aeronautical technology and building on its extensive capabilities as Israel’s largest aerospace company. Receiving certification from aviation authorities highlights IAI’s technological, engineering, and operational expertise and positions the company as a pioneer in this field. This remarkable capability is the result of the company’s professionalism and determination, paving the way for a broad expansion of our business activities with leading customers worldwide, and strengthening global e-commerce through advanced freighter aircraft solutions.”
As the air cargo industry continues to evolve, IAI’s successful conversion of the Boeing 777-300ER represents a pivotal development, setting new benchmarks for capacity and efficiency while prompting competitors to innovate within the rapidly changing freighter market.

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