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Tata Advanced Systems and Safran Open LEAP Engine Facility in Hyderabad

Tata Advanced Systems and Safran Launch LEAP Engine Manufacturing Facility in Hyderabad
Hyderabad has witnessed a significant development in aerospace manufacturing with the inauguration of a cutting-edge LEAP engine production facility by Tata Advanced Systems Limited (TASL) in collaboration with Safran Aircraft Engines. Located at the Tata Centre of Excellence for Aero Engines in Adibatla, this new plant is dedicated to producing complex rotating components for the CFM LEAP engine, integrating advanced precision machining and specialized manufacturing processes within a single facility.
Strengthening India’s Aerospace Manufacturing Capabilities
The launch of this facility marks a pivotal moment for India’s aerospace sector, reinforcing the country’s growing stature in the global aerospace supply chain through strategic international partnerships. The inauguration ceremony was attended by Telangana’s Minister for Information Technology, Electronics & Communications, Industries & Commerce, and Legislative Affairs, D Sridhar Babu, alongside senior executives from TASL, Safran, and other dignitaries.
This development builds upon the long-term collaboration announced earlier in January 2024, when TASL and Safran committed to manufacturing rotating parts for the LEAP engine. The LEAP engine, developed by CFM International—a joint venture between GE Aerospace and Safran Aircraft Engines—is a key powerplant for most new-generation narrowbody aircraft. It offers significant improvements in fuel efficiency, noise reduction, and reliability, delivering approximately 15% better fuel economy compared to previous models.
Sukaran Singh, CEO and Managing Director of TASL, highlighted the technical sophistication involved, stating, “Rotative aeroengine components represent the pinnacle of aerospace engineering. This facility reflects our capability to industrialize complex global aerospace programs and our dedication to precision and quality in manufacturing.” Dominique Dupuy, Senior Vice President of Purchasing at Safran Aircraft Engines, underscored the strategic value of the Hyderabad plant, noting that it is “integral to Safran’s global supply chain strategy,” enabling production closer to key markets while upholding stringent standards in quality, safety, and sustainability.
Market Context and Industry Challenges
India has emerged as the third-largest operator of LEAP engines worldwide, with approximately 75% of its commercial aircraft fleet powered by CFM’s advanced turbofan technology. Indian carriers have placed orders exceeding 2,000 LEAP engines, highlighting the critical need for a robust local manufacturing and support ecosystem.
Despite this promising outlook, the facility’s launch occurs amid broader industry challenges. The Tata Group has recently faced a notable decline in market valuation, which may affect its financial flexibility and capacity to pursue future strategic initiatives. Concurrently, Safran’s expansion of LEAP engine production in Morocco and other international locations introduces competitive pressures and potential challenges in resource allocation for the Hyderabad plant. Market responses have been mixed; while Safran’s global expansion is viewed as a strategic effort to strengthen growth, Tata’s market value decline has raised concerns about its ability to sustain large-scale aerospace ventures. Additionally, intensified competition from other aerospace players, such as Honeywell, further complicates the competitive landscape.
Established in 2018, the Tata Centre of Excellence for Aero Engines is equipped with Industry 4.0 technologies, advanced machining capabilities, and specialized process expertise, serving both domestic and international aerospace markets. As the aerospace industry continues to evolve, the Hyderabad facility’s success will depend on its ability to navigate these complex market dynamics while maintaining a steadfast commitment to quality and innovation.

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