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Safran Enhances Forging Capabilities at Gennevilliers Facility

Safran Enhances Forging Capabilities at Gennevilliers Facility
Safran Aircraft Engines is undertaking a significant expansion of its manufacturing capacity with a €150 million investment in a new 30,000-metric-ton hydraulic press at its Gennevilliers facility near Paris. Scheduled to become operational by 2029, this advanced press is expected to nearly double the facility’s output by 2035 and create approximately 130 new jobs starting in 2026. The upgrade aims to meet increasing demand across Safran’s commercial and military engine portfolios.
Expanding Production for Commercial and Military Engines
The new hydraulic press will support the production of critical components for a range of engine families, including the CFM International LEAP engine, which powers next-generation narrowbody aircraft such as the Airbus A320neo and Boeing 737 MAX. It will also bolster manufacturing capabilities for military engines used in aircraft like the Rafale, Mirage, and A400M. Additionally, the press will contribute to the production of high-thrust engines developed in partnership with GE Aerospace, including the GE90 engine for the Boeing 777. At full capacity, the press will be capable of producing up to 14,000 parts annually, including large components required for future civil aircraft engine programs that demand high-tonnage forging.
The Gennevilliers facility will integrate cutting-edge technologies such as advanced sensors and connected systems to enhance process monitoring and quality control. Measures to reduce noise emissions will also be implemented, reflecting Safran’s commitment to sustainable industrial practices.
Strategic Importance and Industry Challenges
Stéphane Cueille, CEO of Safran Aircraft Engines, emphasized the strategic value of the investment, stating that it will reinforce the company’s expertise in forging processes and contribute to industrial and technological sovereignty. This project complements recent investments in Safran’s facilities in Rennes and Le Creusot, aimed at strengthening the company’s supply chain resilience within France, particularly for military engine components.
Despite the promising outlook, the expansion presents several challenges. Integrating new technologies into existing operations will require meticulous management to prevent disruptions, while increased production volumes may elevate costs and intensify the need to maintain rigorous quality standards. The market response has been largely positive, with key customers such as Rolls-Royce welcoming Safran’s commitment to advanced manufacturing. However, competitors like Linamar Corporation may seek to expand their own forging capabilities in response to maintain competitive positioning.
Safran’s global strategy also faces external scrutiny, particularly regarding its ventures in China. U.S. lawmakers have expressed concerns about the potential implications for Safran’s market position and strategic partnerships, especially in sensitive defense sectors.
With over 120 years of expertise, the Gennevilliers site remains a cornerstone of Safran Aircraft Engines’ industrial ecosystem, renowned for its advanced forging, casting, and machining capabilities. This latest investment further solidifies Safran’s unique position as the only aircraft engine manufacturer with fully integrated forging capabilities, underscoring its dedication to industrial excellence and resilience in a highly competitive global market.
CFM International is a 50/50 joint venture between Safran Aircraft Engines and GE Aerospace.

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