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Supporting Circular Solutions in Aircraft Recycling

Supporting Circular Solutions in Aircraft Recycling
A new advisory initiative, Green Assist, has been launched to support the Aethos Foundation in advancing innovative recycling solutions for end-of-life aircraft materials. The project aims to enhance circularity and sustainability within Europe’s aviation sector by addressing the significant challenge posed by the disposal of thousands of tonnes of metals, composites, and plastics from retired aircraft each year. Currently, much of this material is either landfilled or downcycled due to limited recycling options. Aethos seeks to develop economically viable and environmentally sound methods to retain these valuable resources in productive use.
Advancing Innovation and Overcoming Challenges
Over the course of 12 months, Green Assist will help explore practical strategies to recover and reuse aircraft materials, which represent a largely untapped opportunity for resource efficiency. The initiative focuses on bridging the gap between fragmented recycling practices and the establishment of a more circular aircraft supply chain. Central to this effort is the development of EU-wide standards for recycled aircraft materials, supported by pilot testing and stakeholder-driven guidelines to ensure quality and traceability. The project will also launch pilot recycling initiatives, monitoring their performance through indicators such as CO₂ savings, waste diversion, and material traceability.
Collaboration is a key component of the initiative, with the Aethos Friends Network bringing together airlines, maintenance and repair organisations, recyclers, and regulators to foster partnerships and facilitate knowledge exchange. Additionally, a digital knowledge hub will be created to disseminate best practices and provide targeted training on dismantling, recycling, and circular economy principles. The project will culminate in an International Aircraft Recycling Congress, where stakeholders will present findings and discuss future steps to advance circular solutions in aviation.
Despite growing consumer awareness and demand for responsible disposal, the aviation sector faces significant challenges in adopting circular economy practices. Regulatory complexities, particularly for international operations, can impede progress, while the infrastructure required to support circularity—such as commercial-scale processing capacity and stable markets for recycled materials—remains underdeveloped. These obstacles mirror those encountered in other industries, including fashion. Nevertheless, competitors within aviation increasingly recognize circular economy strategies as essential drivers of resilience, competitiveness, and long-term value creation.
Strengthening Europe’s Circular Economy through Collaboration
The project’s efforts to improve recycling and reuse of aircraft materials are expected to reduce landfill waste and lower emissions associated with the extraction of virgin raw materials. By bolstering Europe’s supply of secondary raw materials, the initiative also aims to reduce dependency on external sources. This aligns closely with broader European Union priorities, supporting the objectives of the EU Taxonomy, the Circular Economy Action Plan, and the LIFE Programme.
Green Assist’s advisory support is delivered through a consortium of specialised experts, including Ernst & Young (EY), EurA AG, and Lomartov, who bring expertise in sustainability, aviation innovation, data management, and stakeholder engagement. Progress updates on workshops, pilot projects, and the International Aircraft Recycling Congress will be shared via LinkedIn, where key findings and next steps toward a zero-waste aviation future will be communicated.

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