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AerCap Transfers Two Converted 777-300ER Freighters to Kalitta Air

AerCap Delivers First Converted 777-300ER Freighters to Kalitta Air
AerCap Holdings has completed the delivery of its first two Boeing 777-300ERSF passenger-to-freighter (P2F) converted aircraft to Kalitta Air, marking a pivotal development in the competitive air cargo market. The handover occurred at Kalitta Air’s facility in Oscoda, Michigan, on September 12 and 13, and included the prototype certification aircraft. These two freighters represent the initial tranche of a seven-aircraft order, supporting Kalitta Air’s strategic initiative to modernize its fleet by replacing older Boeing 747 freighters.
Kalitta Air assumed the role of launch operator for the AerCap Cargo Boeing 777-300ERSF conversion program in 2020, positioning itself at the forefront of innovation in air freight technology. The program, developed in collaboration with Israel Aerospace Industries (IAI), recently achieved a significant regulatory milestone. IAI secured the first-ever supplemental type certification for the 777 conversion from both the Civil Aviation Authority of Israel (CAAI) and the U.S. Federal Aviation Administration (FAA). This certification authorizes the aircraft to operate with a 100-tonne payload capacity, following rigorous testing and evaluation.
Aengus Kelly, Chief Executive Officer of AerCap, highlighted the importance of this achievement, stating, “With certification now received from both the CAAI and FAA, we are pleased to begin delivering the aircraft to our customers – a significant milestone for the program.” Connie Kalitta, CEO of Kalitta Air, emphasized the strategic value of the new freighters, noting, “Kalitta Air has always embraced new technology to serve our customers, and we are proud to be the launch operator for the first 777-300ERSF. This aircraft will give us greater range and payload capability to meet growing demand in the global cargo market.”
Kalitta Air plans to introduce both aircraft into revenue service in early October, with further deliveries anticipated in the coming weeks.
Market Context and Industry Implications
The introduction of these converted 777-300ER freighters occurs amid intensifying competition within the air cargo sector. Major U.S. carriers, including United Airlines, American Airlines, Delta Air Lines, and Southwest Airlines, are actively expanding their cargo operations, targeting the burgeoning low-cost market segment. Industry analysts expect these competitors to respond by optimizing their existing freighter fleets or pursuing additional aircraft conversions to enhance cargo capacity.
While challenges related to certification and integration of converted aircraft persist, the long-term outlook for the air cargo industry remains positive. Sustained demand for new freighters and conversion programs is anticipated to influence market dynamics and operational strategies, as airlines seek to capitalize on robust global cargo volumes.
With the successful certification and delivery of the 777-300ERSF, AerCap and Kalitta Air are positioned to lead the next phase of air cargo fleet modernization.

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