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Air India to Complete Refurbishment of Boeing 787 Fleet by Mid-2027

Air India to Complete Refurbishment of Boeing 787 Fleet by Mid-2027
Fleet Modernization and Expansion Plans
Air India has announced that it will complete the refurbishment of its entire legacy Boeing 787-8 fleet by mid-2027, as part of its ongoing five-year transformation strategy. The airline’s CEO, Campbell Wilson, revealed this timeline during the Aviation India and South Asia 2025 conference in New Delhi. Following the 787 retrofit, the airline plans to begin refurbishing its Boeing 777 fleet, with completion anticipated by early 2028.
Owned by the Tata Group, Air India is also preparing to expand its wide-body aircraft lineup. The first of its new Boeing 787 Dreamliners is expected to arrive between December and January, while deliveries of at least two Airbus A350-1000 aircraft are scheduled for the next financial year. Wilson indicated that the airline intends to take delivery of a new wide-body aircraft approximately every six weeks over the next two years. Currently, Air India operates a fleet of around 190 aircraft, including 13 A320ceo and 4 A321ceo models. The airline recently completed the retrofit of all 27 legacy A320neo planes, underscoring its commitment to fleet modernization.
Safety Concerns and Market Implications
The refurbishment timeline coincides with increased scrutiny of the Boeing 787 Dreamliner’s safety record. A recent midair emergency involving an Air India 787 has prompted India’s leading pilots’ association to call for comprehensive inspections of all Boeing 787s operating within the country, citing concerns over potential electrical faults. This development follows a tragic crash in June, when an Air India Boeing 787-8 operating flight AI171 to London Gatwick crashed shortly after takeoff from Ahmedabad, resulting in 260 fatalities, including 241 passengers.
These incidents have heightened market concerns regarding the Dreamliner’s reliability and may impact Air India’s refurbishment and fleet expansion strategies. Competitors are reportedly exerting pressure on Boeing to resolve ongoing safety issues, while some airlines are reconsidering their fleet plans amid the delay of Boeing’s 777X program to 2027, which is reshaping market dynamics.
Commitment Amid Challenges
Despite these challenges, Air India remains steadfast in its modernization efforts. CEO Campbell Wilson reaffirmed that all Boeing 787 aircraft in the fleet will be fully refurbished by mid-2027, with the Boeing 777 retrofit scheduled to commence in late 2026 and conclude by early 2028. The airline aims to enhance its wide-body operations through the integration of both Dreamliners and A350s, navigating a competitive and closely monitored aviation environment.

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