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Boeing Aircraft with the Highest Flight Hours

Boeing Aircraft with the Highest Flight Hours
Record-Holding Individual Boeing Aircraft
Boeing has long been a cornerstone of global aviation, with its aircraft accumulating vast numbers of flight hours worldwide. Among its fleet, the Boeing 737 stands out as the model with the highest cumulative flight hours, owing to its widespread use and decades of service. However, when examining individual aircraft, certain jets have distinguished themselves through exceptional longevity and operational endurance.
The Boeing 747-400(BDSF) registered as HL7413, operated by Asiana Airlines, holds the record for the highest number of flight hours for a single Boeing aircraft. This cargo jet has amassed an impressive 149,645 flight hours over a 33.5-year service life. Delivered initially as a passenger aircraft in November 1991, HL7413 was converted to a freighter by Israel Aerospace Industries in 2007. Equipped with four General Electric CF6-80C2B1F engines, it remains the oldest active aircraft in South Korea, exemplifying the durability of Boeing’s widebody freighters.
Asiana Airlines Cargo, based at Incheon International Airport, operates a fleet of Boeing 747-400F and 767-300F freighters. The division plays a vital role in connecting major hubs across Asia, North America, and Europe, transporting a diverse range of goods including electronics and perishables. The longevity of HL7413 highlights the reliability of Boeing’s aircraft in demanding cargo operations.
Other Noteworthy High-Hour Boeing Aircraft
Following closely is a Boeing 767-300ER (BDSF) registered as C-FCAE, operated by Canada’s Cargojet Airlines. This aircraft has logged 147,861 flight hours over nearly 37 years. Initially delivered to Canadian Airlines in 1988, it later served with Air Canada before joining Cargojet’s fleet in 2020. Based at Hamilton’s John C. Munro International Airport, Cargojet operates a mixed fleet of Boeing 757 and 767 freighters, servicing major logistics clients such as Amazon, Canada Post, DHL, and Purolator. Its routes span North and South America as well as Europe, underscoring the extensive operational reach of Boeing freighters.
The Boeing 737: The Most Flown Aircraft Globally
While individual Boeing 747 and 767 aircraft have set records for total flight hours, the Boeing 737 family collectively holds the distinction of being the most flown aircraft type in history. Its dominance is attributed to its extensive use by airlines worldwide and its suitability for high-frequency, short-haul flights. Despite this, Boeing has faced increasing competition from Airbus in recent years, with the European manufacturer surpassing Boeing in both production and orders. Additionally, Boeing has encountered production delays and quality control challenges, which have affected its position in the commercial aviation market.
Boeing’s legacy of aircraft with high flight hours reflects its enduring impact on aviation. Individual aircraft such as Asiana’s HL7413 and Cargojet’s C-FCAE demonstrate the company’s engineering resilience, while the Boeing 737 continues to serve as a vital workhorse in global air travel.