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Indian Engine Maintenance Firm Implements Digital Platform for Teardown Operations

Indian Engine Maintenance Firm Implements Digital Platform for Teardown Operations
Global Engine Maintenance India (GEM India) has partnered with Ramco Systems to digitize its aircraft engine teardown operations, responding to a projected surge in CFM56 engine shop visits expected to continue throughout the decade. This strategic move aligns with the broader industry trend as airlines worldwide contend with aging narrow-body fleets and seek enhanced efficiency in maintenance, repair, and overhaul (MRO) processes.
Digital Transformation in Engine Teardown
Ramco Systems, a Chennai-based aviation software provider, will deploy its next-generation platform at GEM India, a subsidiary of Global Engine Maintenance LLC USA. GEM India specializes in comprehensive MRO solutions for CFM56-7B, -5B, and -3 engines—models currently experiencing high demand due to their widespread use and ongoing service requirements.
James Ranjith Jeyakumar, General Manager of GEM India, emphasized the company’s objective to find a solution that not only streamlines current operations but also establishes a scalable foundation for future expansion into full engine overhaul services. He highlighted Ramco’s integrated approach and extensive engine MRO capabilities as decisive factors in selecting the software provider.
The digital platform will manage the entire "Engine to USM" cycle, converting whole engines into used serviceable material through systematic teardown processes. This functionality is particularly critical as industry forecasts anticipate a peak in CFM56 shop visits by 2025. Ramco’s software suite encompasses engineering, technical publications, maintenance, MRO contracts, pricing, billing, part sales, supply chain management, and finance. Additionally, digital tools such as the Engine Visit Hub and mobile applications for mechanics and warehouse personnel are designed to enhance operational efficiency and facilitate paperless workflows.
Challenges and Industry Implications
Despite the anticipated benefits, GEM India faces several challenges in implementing the digital platform. Integrating advanced digital tools with existing processes, ensuring compatibility across various engine types, and managing the transition to digital workflows—especially among traditionally trained maintenance staff—pose significant hurdles. Successfully overcoming resistance and ensuring a smooth transition will be essential to fully realize the platform’s advantages.
Industry analysts suggest that digitization could substantially reduce turnaround times and improve operational efficiency, positioning GEM India as a preferred partner for airlines prioritizing digital transformation. This initiative may also prompt competitors to accelerate their own digital adoption, potentially catalyzing a broader shift toward digital teardown operations across the aviation MRO sector.
Sam Jacob, Executive Vice President and Head of Aviation, Aerospace and Defense at Ramco Systems, described GEM India’s decision as a strong endorsement of Ramco’s leadership in aircraft engine MRO software. The platform is engineered to optimize turnaround times, ensure regulatory compliance, and strengthen financial controls.
Market Context and Future Outlook
The global aircraft engine MRO market is projected to reach $42.71 billion by 2025 and expand to $58.16 billion by 2030, growing at a compound annual rate of 6.37%. Digital innovation is reshaping the sector as operators seek to reduce maintenance costs and improve efficiency. Despite their maturity, CFM56 engines continue to maintain steady value, supported by GE Aerospace’s recent lifecycle extension programs launched in 2025, which focus on prolonging engine service life and enhancing fuel efficiency.
As newer LEAP engines gradually replace CFM56 models, demand for serviceable parts from teardowns is expected to increase, supporting operators in extending the lifespan of existing fleets. Ramco Aviation Software, currently utilized by 24,000 users managing 4,000 aircraft across 90 organizations worldwide, offers cloud-based access and mobile applications. Its incorporation of AI-driven solutions and advanced digital features aims to enhance efficiency and agility in MRO operations globally.

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