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Hawker 800XP Crashes During Post-Maintenance Stall Test in Michigan

Hawker 800XP Crashes During Post-Maintenance Stall Test in Michigan
A Raytheon Hawker 800XP business jet crashed in Michigan on October 16 during a post-maintenance stall test, resulting in the deaths of all three individuals on board. This tragic event has heightened concerns regarding the safety of stall tests conducted after maintenance, particularly in light of a similar fatal crash involving a Hawker business jet earlier this year in February 2024.
Circumstances of the Crash
According to a preliminary report from the US National Transportation Safety Board (NTSB), the incident followed maintenance work performed at Duncan Aviation’s Battle Creek facility. Technicians had inspected the jet’s wings, which involved removing and replacing the leading edges and ice protection panels. A stall test was subsequently mandated to verify the aircraft’s performance after these procedures.
Duncan Aviation had provided the jet’s primary captain with a list of experienced test pilots available for hire to conduct the post-maintenance stall test. However, the NTSB report indicates that, after unsuccessful attempts to coordinate with a test pilot, the flight crew elected to perform the stall test themselves.
The aircraft departed Battle Creek Executive Airport at 17:28 local time and climbed to 15,000 feet. Shortly thereafter, at 17:27, the jet entered a rapid descent. During this descent, one of the pilots radioed that they were “in a stall, recovering.” The aircraft crashed soon after, with most of the wreckage consumed by fire. The fatalities included both pilots and a maintenance representative; no Duncan Aviation employees were aboard.
Industry Response and Safety Concerns
Mike Minchow, president of Duncan Aviation, expressed the company’s condolences, stating, “Our focus is on supporting the families and friends of the crew, our team members who worked on the aircraft and developed close relationships with the aircraft’s representatives, the aircraft owner and anyone else touched by the tragic event.”
The NTSB highlighted that this crash is not an isolated case. The agency has investigated at least three other accidents or incidents involving required stall tests after maintenance on business jets. The recent series of accidents, including the February 2024 Hawker crash that claimed two pilots, has intensified scrutiny of post-maintenance test flight protocols throughout the industry. As a result, competitors and operators may review and potentially revise their maintenance and test procedures in response to these developments.
The Hawker 800XP’s pilot operating manual specifies detailed procedures and warnings for conducting stall tests. It emphasizes that pilots should possess prior experience performing stalls in the aircraft and be prepared for unexpected stall behavior at any point during the maneuver.
As the investigation proceeds, the aviation market is expected to closely monitor the findings, with increased focus on the adequacy of safety protocols governing post-maintenance stall tests.

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