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US Group Raises Concerns Over Air India Boeing 787 Safety

US Aviation Group Raises Safety Concerns Over Air India Boeing 787
A US-based aviation safety advocacy organization has intensified scrutiny surrounding the Boeing 787 Dreamliner involved in last year’s fatal Air India crash. The Foundation for Aviation Safety (FAS) alleges that the aircraft, which crashed shortly after takeoff from Ahmedabad on June 12, 2025, resulting in 260 fatalities, had a persistent history of technical issues, including repeated electrical and systems failures spanning several years.
Investigation and Advocacy Efforts
The investigation into the crash is being led by India’s Aircraft Accident Investigation Bureau (AAIB), with participation from US authorities due to the aircraft’s American design and manufacture. The FAS, headed by Ed Pierson—a former senior Boeing manager and vocal critic of the company’s safety practices—submitted a detailed dossier on the Air India jet to the US Senate Permanent Subcommittee on Investigations in January 2026. The group emphasizes that its submission is intended to raise broader concerns about aircraft safety oversight and Boeing’s internal reporting mechanisms rather than to assign direct blame for the crash.
Although the FAS is not a regulatory or investigative body, its claims have attracted attention from US lawmakers. However, the submission does not constitute sworn testimony nor a formal congressional investigation. Lawmakers have yet to publicly endorse the group’s findings or announce new hearings specifically related to the Air India accident. Typically, such submissions serve as briefings or calls for enhanced oversight rather than official determinations.
Allegations of Technical Failures
The FAS’s concerns are based on a review of maintenance records, incident reports, and regulatory filings for the aircraft registered as VT-ANB. This Dreamliner, one of the earliest produced, joined Air India’s fleet in 2014. According to the group, the jet experienced recurring software faults, circuit breaker trips, wiring damage, short circuits, power losses, and overheating electrical components. The most serious incident cited involved a fire in a power distribution panel during a 2022 descent into Frankfurt, which necessitated replacement of the panel. The FAS has not made its documentation public, and these claims have not been independently verified by investigators.
Implications for Air India and the Wider Industry
These safety concerns emerge at a challenging time for Air India and its parent company, the Tata Group, which are already contending with operational disruptions, rising costs, and a search for a new chief executive amid increased scrutiny. Industry analysts warn that ongoing safety questions could exacerbate operational and financial pressures on the airline, potentially triggering leadership changes and undermining passenger confidence.
Other airlines operating Boeing 787s are also closely monitoring the situation. The FAS indicates that its review extends beyond the Air India aircraft, encompassing approximately 2,000 reports of issues across hundreds of 787s in the United States, Canada, and Australia. Some problems, such as water intrusion into electrical bays, have previously been acknowledged by US regulators. This heightened attention may prompt airlines to reassess their 787 fleets and influence future fleet management strategies.
Air India has not provided detailed comments on the FAS’s assertions, and the AAIB has not indicated whether the aircraft’s maintenance history is a factor in the crash. The investigation remains ongoing, with regulators and industry stakeholders under pressure to address any systemic risks that may be uncovered.

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