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Boeing Faces Growing Losses as It Strives to Meet 2028 VC-25B Delivery Deadline

Boeing Faces Growing Losses as It Strives to Meet 2028 VC-25B Delivery Deadline
Escalating Financial Pressures on the VC-25B Program
Boeing is confronting significant financial challenges as it endeavors to deliver the next generation of Air Force One aircraft. The company’s losses on the VC-25B program have now surpassed $3 billion, with a recent $280 million charge recorded in the second quarter of 2026. This additional charge reflects persistent technical difficulties and workforce constraints that have delayed the project and adversely affected Boeing’s overall financial results. The latest setback contributed to a net loss of $428 million for the quarter.
The VC-25B initiative involves the modification of two Boeing 747-8 aircraft to serve as the new presidential transport. Initially slated for delivery by the end of 2024, the program has experienced multiple delays due to engineering revisions, supplier disruptions, and rising labor costs. These factors have pushed the expected delivery date back to mid-2028. Boeing is executing the project under a fixed-price contract valued at $3.9 billion with the U.S. Air Force, signed in 2018, which has exposed the company to escalating expenses without the ability to adjust pricing.
During the company’s second-quarter earnings call on July 28, Boeing CEO Kelly Ortberg acknowledged the growing costs associated with the VC-25B program. He emphasized the company’s commitment to meeting the revised delivery schedule, noting that Boeing has allocated “significant resources” to the effort. “We recognize how critical schedule performance is to our customer. We are investing accordingly to maintain our commitment to deliver this airplane in 2028,” Ortberg stated.
Technical Challenges and Program History
According to Boeing’s securities filings, the recent financial charge stems from increased estimated costs related to completing structural and wiring installations, as well as meeting stringent airworthiness certification requirements. The company also cautioned that there remains a risk of further losses in upcoming reporting periods.
The VC-25B program has a lengthy history, originating more than a decade ago under the Presidential Aircraft Recapitalization initiative. In 2015, the U.S. Air Force selected modified 747-8 aircraft to replace the aging VC-25As, which are based on the 747-200 and have served as Air Force One since the 1990s. Boeing began risk-reduction activities in 2016 and acquired two 747-8 airframes, originally built for the now-defunct Russian airline Transaero, for modification.
Since 2020, Boeing has consistently recorded charges against the VC-25B program each year. These losses have been attributed to engineering and design changes, supplier challenges exacerbated by the Covid-19 pandemic, and increased labor costs associated with factory modifications. The cumulative financial impact on the program now stands at approximately $3.2 billion.
Interim Solutions and Future Outlook
In response to the delivery delays, the U.S. Air Force and industry partner L3Harris have converted a separate 747-8 aircraft, donated by the Qatari government in 2025, into an interim Air Force One configuration known as the VC-25B Bridge. This modification was completed in just ten months and is intended to alleviate operational pressure on the aging VC-25A fleet, providing presidential transport until the new VC-25Bs enter service.
Despite the ongoing technical and financial challenges, Boeing remains committed to delivering the upgraded VC-25B aircraft by the revised mid-2028 deadline.

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