AeroGenie — 您的智能副驾驶。
热门趋势
Categories
Duncan Aviation Automates Cabin Refurbishment Workflow

Duncan Aviation Automates Cabin Refurbishment Workflow
Duncan Aviation has partnered with Razorleaf to automate its product lifecycle management (PLM) workflow, achieving a 75% reduction in project-scoping time and significantly improving data accessibility across departments involved in business jet interior refurbishment. As the largest privately owned business aircraft maintenance, repair, and overhaul (MRO) provider in the United States, Duncan Aviation operates major facilities in Michigan, Nebraska, and Utah, alongside regional shops and mobile teams. The company delivers comprehensive nose-to-tail services for private and commercial business jets from leading manufacturers including Embraer, Gulfstream, Textron, Dassault, and Learjet.
Streamlining Engineering and Certification Processes
Aaron Lane, alterations planning team and certification coordinator at Duncan Aviation’s Lincoln, Nebraska facility, emphasizes the company’s broad capabilities: “We do everything but build planes from scratch. Duncan Aviation is an innovative company, always embracing new technologies and new ways of thinking about business.” The engineering and certification group manages customer-driven modifications ranging from upgrading analog cockpit displays to glass touchscreen controls, as well as modernizing cabin lighting, sound systems, and connectivity solutions such as Starlink and Gogo.
A recent collaboration with product-development firm BorromeodeSilva on a Gulfstream V refurbishment exemplifies the company’s design innovation. The project featured a yacht-inspired interior with porthole windows, deck-grade wood flooring, and custom seating. The design process advanced from digital renderings to 3D CAD and ERP software, generating the technical data necessary for production and Federal Aviation Administration (FAA) certification. Lane highlights the critical importance of regulatory compliance: “There are very stringent rules for safety of the aircraft. It’s our job in Engineering and Certification to understand those rules, design to them, inspect the product regularly, and guarantee that design and outcome match.”
Integrating Systems for Enhanced Efficiency
Customer projects initiate within Duncan Aviation’s enterprise resource planning (ERP) system, where sales teams generate quotes accessible through a customer portal. These quotes are shared with engineering and certification teams and form the foundation for projects established in the Aras Innovator PLM platform, with application programming interfaces (APIs) linking both systems. Lane explains, “The official work scope generated by our ERP system is the document that everyone in Duncan Aviation then uses. We take that information and translate it into engineering tasks. The departments meet around it and nail down the interrelated factors that arise from the choices made by the customer.”
A pivotal element of the workflow is the project data list (PDL), which consolidates all parts, documents, design data, analyses, and reports derived from the ERP sales and project-scoping process. These components are compiled into a master data list (MDL), forming the technical data package (TDP) delivered to customers and regulatory agencies. Previously, the creation of a PDL was a manual and time-intensive task. To address this, Aras recommended Razorleaf, a specialist in PLM implementation and middleware development, to automate the workflow through templated pathways.
Challenges and Industry Impact
While automation promises enhanced efficiency and improved service delivery, Duncan Aviation faces challenges in integrating new technology with existing processes, maintaining compliance with stringent aviation industry standards, and managing the transition to prevent service disruptions. Nevertheless, the initiative has sparked increased interest from clients seeking faster and more efficient refurbishment solutions. Competitors may respond by advancing their own automation capabilities or enhancing service offerings.
Recent milestones, including Duncan Aviation’s completion of its first key Falcon 8X check and technician training for PW308 engines, further demonstrate the company’s commitment to innovation and continuous improvement. These developments strengthen its market position and reinforce client confidence in its technical expertise and service quality.

APOC Aviation to Support USM Stock Through A320-200 Teardown

Digital Supply Chains Reshape Aviation Parts Procurement

Indonesia to Receive First KF-21 Fighter Jet from South Korea

Basil David Anthony Addresses Aviation Leaders at African MRO Conference 2026

Inside Three Innovative eVTOL Aircraft

Aircraft Shortage Delays Retirement of Aging Fleets Worldwide

Next-Generation Aircraft Key to Airlines’ Efforts to Cut Fuel Use and Emissions

African Airlines Warn of Growing Supply Chain Challenges

Aviation Titanium Alloy Demand Expected to Rise Through 2035 with New Aircraft Production
