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Novelis Drives Aerospace Sustainability at Paris Air Show 2025

Novelis Drives Aerospace Sustainability at Paris Air Show 2025
Novelis, a global leader in aluminium rolling and recycling and part of the Aditya Birla Group, is advancing sustainability and innovation within the aerospace supply chain. At the Paris Air Show 2025, the company reaffirmed its commitment to greener aviation through strategic partnerships and the introduction of cutting-edge technologies, all while navigating a competitive market and evolving industry expectations.
Aluminium’s Role in Sustainable Aviation
Since acquiring Aleris in 2020, a prominent producer of high-end aerospace alloys, Novelis has significantly expanded its product portfolio. It now supplies aluminium to major aircraft manufacturers including Airbus, Boeing, Bombardier, and Embraer. With the aerospace sector projected to require over 40,000 new commercial jets in the next two decades, the industry’s focus has increasingly shifted toward reducing carbon emissions and adopting materials with a lower environmental footprint.
Aluminium remains the preferred material for aircraft manufacturing due to its exceptional strength-to-weight ratio, energy efficiency, resistance to extreme temperatures, and infinite recyclability. These attributes are critical in meeting both the performance demands and sustainability goals of modern aviation.
Strengthening Partnerships and Enhancing Efficiency
At the air show, Novelis announced a multi-year contract with Brazilian aircraft manufacturer Embraer to supply aluminium plates, sheets, and an expanding range of pre-cut shapes for all its aircraft programs. The introduction of pre-cut shapes improves the ‘buy-to-fly’ ratio—the weight of raw material purchased relative to the weight of finished parts—by minimizing waste and optimizing material use.
Johan Petry, Vice President of Global Aerospace & Industrial Plate at Novelis, emphasized the strategic nature of this collaboration, stating, “Our close partnership with Embraer is built on technical innovation, reliability, and a shared vision for a more sustainable aerospace industry. By expanding our product offering, we are supporting Embraer in manufacturing more efficiently, economically, and environmentally. It’s a win-win for both companies and for our shared vision to decarbonisation.”
Pioneering Circular Innovation
A centerpiece of Novelis’ exhibition was the unveiling of its ‘Low Carbon Rib-Demonstrator,’ a prototype aircraft component manufactured with up to 90% recycled aluminium. Developed in partnership with GKN Aerospace, early evaluations indicate that this technology could reduce CO₂ emissions by as much as 80% compared to conventional production methods.
“At Novelis, we believe that circularity and innovation go hand in hand,” Petry remarked. “Our Low Carbon Rib-Demonstrator demonstrates the potential for recycled materials to meet the stringent requirements of aerospace applications while significantly reducing environmental impact.”
Market Challenges and Future Outlook
Despite its leadership in sustainability, Novelis faces competition from other firms advancing similar initiatives. The industry’s response to Novelis’ ambitious targets, alongside rival companies’ strategies, will influence the pace of transformation within aerospace manufacturing. Furthermore, Novelis’ financial maneuvers, including the pricing of senior notes, may affect investor confidence and market perceptions as the company pursues its vision of a fully circular economy.
Through renewed agreements and innovative solutions, Novelis continues to solidify its position as a key driver of sustainability in aerospace. As the world’s largest recycler of aluminium, the company is poised to lead the transition toward low-carbon, circular solutions by fostering close collaboration with suppliers, customers, and industry partners.

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