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DGCA Informs CIC of GE's Expanded Inspections Following Air India B787 Engine Shutdown

DGCA Reports Expanded GE Inspections Following Air India Boeing 787 Engine Shutdown
The Directorate General of Civil Aviation (DGCA) has informed the Central Information Commission (CIC) about General Electric Aerospace’s (GE Aerospace) expanded inspection requirements in the wake of an in-flight engine shutdown involving an Air India Boeing 787-8 aircraft. This disclosure emerged during a Right to Information (RTI) hearing addressing regulatory responses to the August 2023 incident.
Incident Overview and Investigation Findings
The incident occurred on August 4, 2023, when Engine No. 1 of Air India’s Boeing 787-8, registration VT-ANW, unexpectedly shut down during flight AI-131 from Mumbai to London Heathrow. The aircraft, carrying 267 passengers and crew, experienced an engine surge during climb, necessitating a return to Mumbai and an overweight landing on a single engine. Fortunately, no injuries were reported.
The final investigation attributed the engine failure to the release of a High-Pressure Compressor (HPC) Stage-10 blade. This failure was traced back to improper installation of locking lugs during maintenance in 2018. The report concluded that this maintenance lapse directly caused the engine surge and subsequent shutdown.
Regulatory and Manufacturer Response
Following the investigation, GE Aerospace issued Service Bulletin SB 72-0543 on December 21, 2023, which expanded borescope inspection requirements to cover additional engine serial numbers beyond those initially affected. The DGCA confirmed that Air India complied with the bulletin within the stipulated timeframe. The Directorate of Airworthiness reviewed and accepted the corrective actions as fully implemented.
The RTI applicant had requested information on whether any regulatory action was taken against Air India and if the airline was instructed to conduct safety checks on its Boeing 787-8 fleet. The DGCA clarified that after accepting the final investigation report, it was forwarded to the Directorate of Airworthiness for appropriate action. However, the DGCA’s initial response to the RTI request was limited, providing only access to the investigation report online and withholding further details under Section 8(1)(d) of the RTI Act.
CIC’s Review and Directives
The CIC criticized the DGCA’s restricted disclosure, emphasizing that the applicant sought information on actions taken rather than just the report itself. Despite this, the commission accepted the DGCA’s subsequent written submissions outlining the corrective measures and expressed satisfaction with the regulator’s compliance. The CIC directed the DGCA to furnish a copy of these submissions to the applicant and to submit a compliance report.
Broader Implications for Air India and the Aviation Sector
The incident has intensified scrutiny of Air India’s operational standards, potentially leading to increased regulatory oversight and higher operational costs due to more stringent maintenance protocols. Industry analysts observe that such events can temporarily undermine passenger confidence and impact ticket sales, while competitors may leverage the situation to highlight their own safety records. The aviation sector at large is experiencing heightened regulatory focus, exemplified by the U.S. Federal Aviation Administration’s proposed safety directives for the Boeing 787 Trent 1000 engine, reflecting a global trend toward enhanced oversight and safety measures.
At the time of reporting, queries sent to GE Aerospace and Air India regarding the incident and subsequent actions remained unanswered.

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