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FL Technics Expands Kaunas Facility for CFM56 Engine Maintenance

FL Technics Expands Kaunas Facility to Meet Rising Demand for CFM56 Engine Maintenance
FL Technics Engine Services, a subsidiary of the global maintenance, repair, and overhaul (MRO) provider FL Technics Group, has significantly expanded its engine maintenance facility in Kaunas, Lithuania. The upgrade increases the shop’s capacity from five to eight fully equipped bays, representing a 60% growth in operational capability. This expansion responds to a surge in global demand for maintenance services, particularly for the CFM56 engine family, which remains the most widely used engine type in commercial aviation.
Enhanced Capacity and Focus on CFM56 Engines
The Kaunas facility is exclusively certified to service CFM56 engines and now supports all three primary generations: the CFM56-3, CFM56-5B, and CFM56-7B. Currently, approximately 70% of the workload is dedicated to the CFM56-7B variant, with the remainder distributed among the other models. Valerij Deveikis, CEO of FL Technics Engine Services, explained that the expansion addresses capacity constraints driven by airlines extending the operational life of existing fleets. This trend is largely due to ongoing challenges with new-generation engines, including technical difficulties and persistent parts shortages.
“The market is facing ongoing challenges with new-generation engines—from technical issues to persistent parts shortages. As a result, airlines are extending the life of their existing fleets, and the demand for CFM56 maintenance has significantly increased,” Deveikis stated. “With eight bays, we can take on more complex repairs and remain responsive to urgent AOG situations.”
Beyond physical expansion, FL Technics is also investing in human capital by recruiting experienced professionals and fostering young talent from Lithuanian universities and aviation schools. The Kaunas shop, situated within the Free Economic Zone, holds EASA Part-145 certification and offers a comprehensive range of services including quick-turn maintenance, on-wing support, engine repair, teardowns, and module swaps.
Navigating Market Dynamics and Competitive Pressures
FL Technics’ growth occurs amid evolving market dynamics and intensifying competition within the MRO sector. Leading engine manufacturers are increasingly emphasizing localization in their supply chains, compelling MRO providers to adapt in order to secure reliable access to parts and skilled labor. Competitors such as Safran are investing in new facilities for Leap engine maintenance in Casablanca, while AFI KLM E&M has expanded its Leap engine testing capabilities in Paris and Amsterdam.
Meanwhile, some industry players, including FTAI Aviation, are strategically concentrating on legacy engines like the CFM56, postponing entry into new-generation engine maintenance markets to capitalize on sustained demand for older models. This approach aligns with broader market trends, as reflected in the recent expansion of the Engine Assurance Program to include older engine types. Airlines are increasingly seeking cost-effective maintenance solutions for legacy fleets while deferring new aircraft deliveries.
In response, MRO providers are investing in capacity, inventory, and workforce development to maintain competitiveness. Despite these challenges, FL Technics remains committed to delivering reliable, efficient, and timely maintenance services. “Our goal remains unchanged—to deliver reliable, efficient, and timely maintenance solutions to every customer,” Deveikis emphasized.
FL Technics Group operates 23 subsidiaries across Europe, the Americas, and Indonesia, managing four heavy maintenance hangars and over 80 line maintenance stations worldwide. Its comprehensive MRO portfolio encompasses engine repair, wheels and brakes, aircraft engineering, technical training, design and production, and aerospace logistics.

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