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Ontic Launches 747 Teardown Program to Enhance MRO Services

Ontic Launches Boeing 747 Teardown Program to Strengthen MRO Capabilities
Ontic, a specialist in legacy aircraft support, has announced the launch of a Boeing 747 teardown program designed to enhance parts availability for aging fleets. Unveiled at MRO Americas 2026 in Orlando, the initiative focuses on recovering scarce components from retired aircraft, which are then refurbished and reintegrated into Ontic’s maintenance, repair, and overhaul (MRO) network. This program represents a strategic effort to address the growing demand for long-term support of legacy platforms.
Expansion of Dedicated MRO Facilities
Central to Ontic’s strategy is the establishment of two dedicated MRO facilities. The company’s new 65,000-square-foot site in Miramar, Florida, is already operational and expanding capacity, while a second facility in Tewkesbury, United Kingdom, is under development and expected to open by late 2026. Andre op’t Hof, Commercial Director for MRO North America at Ontic, emphasized that these facilities are integral to meeting the increasing repair requirements associated with the company’s acquired product lines. By shifting repair work from mixed production sites to specialized MRO centers, Ontic aims to streamline supply chains and enhance customer service.
Ontic’s business model relies heavily on acquiring intellectual property and original equipment manufacturer (OEM) licenses from major aerospace manufacturers. This approach enables the company to continue producing, repairing, and supporting legacy parts that are otherwise difficult to source. The teardown program aligns with this model by recovering components such as actuators, valves, gearbox ball screw assemblies, and brake lock mechanisms from retired aircraft, including the first processed unit—a former Thai Airways Boeing 747-400.
Inventory Management and Market Challenges
Aaron Smith, Director of AOG & Exchange at Ontic, highlighted the importance of proactive inventory management in ensuring parts availability for established platforms. He stated, “Parts availability for established platforms isn’t something operators should have to lose sleep over. Our job is to stay ahead of the problem by identifying assets, securing inventory, and doing the engineering work to bring components back to flight-ready standard before our customers need them.” Each recovered component undergoes stringent technical and regulatory review, with full traceability and certified documentation to guarantee compliance and safety.
Ontic’s expansion occurs amid intensifying competition in the used serviceable material market. The sector has experienced a surge in companies acquiring retired airframes and engines, increasing pressure on Ontic to secure inventory and maintain its market position. Notably, the acquisition of U.S. teardown specialist Werner Aero by Japanese conglomerate Sumitomo signals a more aggressive investment environment that could challenge Ontic’s growth trajectory.
Market analysts have also expressed concerns regarding Ontic’s ability to effectively consolidate its UK MRO sites and manage the transition to dedicated MRO resources. Despite these challenges, op’t Hof remains optimistic, citing robust demand for Ontic’s services as major OEMs concentrate on newer programs while continuing to support existing customers.
Currently employing approximately 1,900 people, Ontic continues to pursue growth through further license acquisitions and expanded repair services. The company is also considering additional MRO expansions beyond its Miramar and Tewkesbury facilities.

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