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West Star Aviation Announces Expansion in Chattanooga

West Star Aviation Expands Chattanooga Facility to Meet Growing Demand
West Star Aviation has announced a significant expansion of its Chattanooga Airport campus, responding to increasing demand for aircraft maintenance services and aiming to solidify its competitive standing in the regional market. Scheduled for completion by February 2027, the project will enlarge the facility to approximately 400,000 square feet, incorporating substantial upgrades across two primary areas of the campus.
Facility Enhancements and Operational Upgrades
Central to the expansion is the construction of Hangar 26, which will provide 40,000 square feet of hangar space alongside 15,000 square feet allocated for shop and office use. This new space will accommodate customer and program offices as well as climate-controlled storage designed to protect aircraft interiors and property during maintenance operations. The facility will also feature enhanced safety and operational improvements, including an overhead crane, fall-protection systems, fire-rated document storage, and an upgraded customer lounge, all intended to boost efficiency and enhance the client experience.
In addition, the existing Hangar 27 will be extended with a new two-story, 30,000-square-foot addition. This expansion will house a larger Aircraft Service Department, Accessories Shop, Composites Shop, and Sheet Metal Shop, consolidating critical functions to streamline workflows and reduce turnaround times.
Mike Ditmeyer, Vice President and General Manager of the Chattanooga location, emphasized the significance of the development: “This is a very exciting time for West Star Aviation as we continue to grow here at Chattanooga Airport. The site expansion strengthens our foundation to support our customers’ maintenance needs and further develop our team’s expertise. The pride, quality, and teamwork of this group are at the heart of this facility.”
Economic Impact and Regional Market Dynamics
The expansion is expected to generate up to 200 skilled jobs over the next five years, augmenting the company’s existing workforce of more than 500 employees in Chattanooga. This growth reflects West Star Aviation’s commitment to bolstering Tennessee’s workforce and contributing to the regional economy.
The announcement comes amid intensifying competition within the regional maintenance, repair, and operations (MRO) sector. Established providers such as Sheltair, which is actively pursuing a major maintenance provider in Tampa, and Baykar’s new Piaggio MRO facility in Oklahoma, are expanding their presence. Industry analysts note that West Star’s capacity to integrate new mission systems and maintain its growth trajectory will be closely observed, particularly as the broader aviation industry faces challenges impacting major manufacturers like Airbus and Boeing.
Competitors in the Chattanooga area may respond by enhancing their own service offerings to retain or attract clients, potentially fostering a more dynamic and competitive market environment. West Star’s Chattanooga facility, as a full-service location, enables customers to complete all necessary work—from scheduled maintenance to avionics upgrades, interior refurbishment, and paint—under one roof, simplifying scheduling and minimizing aircraft downtime.
Strategically located with convenient access across the Southeast, East Coast, and North Central United States, West Star Aviation is positioning its Chattanooga campus as a key hub for reliable maintenance support amid a rapidly evolving MRO landscape.

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