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CFM Increases HPT Blade Production and Repair to Support CFM56 Engine Demand

CFM Increases HPT Blade Production and Repair to Support CFM56 Engine Demand
Enhanced Production to Meet Growing Needs
CFM International has reached a significant milestone by shipping its 1,700th set of the latest high-pressure turbine (HPT) blades, introduced in 2023 for the widely utilized CFM56-5B and CFM56-7B engines. This new blade design improves both reliability and durability, allowing for extended time on wing even under demanding operational conditions. Gaël Méheust, president and CEO of CFM International, emphasized the company’s commitment to continuous investment aimed at delivering greater value to customers. He noted that the introduction of this latest HPT blade comes nearly three decades after the CFM56-5B’s debut on the A321ceo and more than 25 years following the CFM56-7B’s entry into service on the Next-Generation 737. The strong market response has led to a production increase of nearly two and a half times year-over-year to satisfy rising demand.
This surge in production coincides with robust aftermarket demand for CFM56 engines, prompting GE Aerospace to raise its profit forecast for 2025. However, CFM faces the challenge of balancing the accelerated production and repair of CFM56 parts alongside ongoing commitments to other programs, including the CFM Leap engine.
Advancements in Repair Technologies and Supply Chain Support
To assist operators in managing costs, CFM has invested heavily in advanced repair technologies. Since early 2023, the company has industrialized approximately 400 repairs for CFM56 components. A key innovation has been the implementation of automated laser welding for prior-generation HPT blades, which has significantly increased repair throughput and volume while reducing turnaround times by about one-third. Méheust explained that increasing repair capacity reduces the need for spare parts, thereby lowering overhaul costs and alleviating supply chain pressures for new materials. Additionally, these repair advancements contribute to building an inventory of used serviceable material, providing customers with more options to control ownership expenses.
CFM’s sister company, CFM Materials (CFMM), plays a crucial role in supporting maintenance, repair, and overhaul (MRO) shops, airlines, and lessors by offering a comprehensive range of part-, module-, and engine-level solutions. With strategically located warehouses and personnel across the Americas, Europe, and Asia, CFMM is well-positioned to rapidly supply used serviceable material to CFM56 operators worldwide.
Industry Response and Strategic Positioning
The positive market reception is reflected in ongoing investments across the aviation sector. While some competitors, such as FTAI Aviation, have indicated no immediate plans to transition toward new-generation engine maintenance, others are expanding their capabilities. Safran, CFM’s joint venture partner, is inaugurating a new MRO facility in Casablanca to meet growing demand. Meanwhile, airlines like Mauritania Airlines continue to select established providers such as StandardAero for CFM56 engine support, underscoring the engine’s sustained relevance in global fleets.
As the original equipment manufacturer, CFM leverages its expertise in parts integration and production to deliver precise assessments of component lifespans and tailored solutions for operators. Méheust highlighted that these services enable customers to maintain the high reliability and durability expected from CFM56 engines, with solutions customized to their operational and fleet planning needs. Through ongoing innovation, operators can extend time on wing, reduce operating costs, and preserve the high residual values that have long benefited CFM56 engine owners.
CFM International remains a 50-50 joint venture between GE Aerospace and Safran Aircraft Engines.

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