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FL Technics to Open Heavy Maintenance Facility in the Dominican Republic

FL Technics to Establish Heavy Maintenance Facility in the Dominican Republic
Global maintenance, repair, and overhaul (MRO) provider FL Technics is preparing to inaugurate a heavy maintenance hangar in Punta Cana, Dominican Republic, responding to the growing demand for servicing aging narrow-body aircraft operated predominantly by low-cost carriers. With airlines experiencing unprecedented delays in new aircraft deliveries, the operational fleet of older jets continues to expand, creating an urgent need for efficient heavy maintenance solutions to sustain airworthiness until newer models become available.
Strategic Focus on Low-Cost Carriers and Aging Fleets
Juozas Lapeika, Deputy CEO for Base Maintenance at FL Technics, highlighted that the new facility will concentrate on servicing older Airbus A320 and Boeing 737 family aircraft, which are widely used by budget airlines. The Punta Cana hangar will specialize in heavy airframe inspections and repairs, employing large, dedicated teams working concurrently to expedite turnaround times and ensure timely aircraft redelivery. This approach aims to enhance operational efficiency for carriers managing aging fleets under increasing pressure.
The decision to locate the facility in Punta Cana reflects FL Technics’ strategic intent to fill a regional gap, as the area has previously lacked independent MRO services capable of handling heavy maintenance. Lapeika emphasized the company’s ambition to establish itself as the leading maintenance provider in the Caribbean, stating, “Heavy defects are our niche, and we will aim to become the top-choice MRO provider in the region.”
Facility Development and Workforce Initiatives
The development of the Punta Cana facility will proceed in three phases, initially featuring five maintenance bays with plans to expand to twenty. The hangar will be equipped with advanced workshops capable of handling composites, heavy sheet metal structures, painting, and non-destructive testing (NDT). To support workforce development, FL Technics is collaborating with local vocational institutions to implement train-to-hire programs designed to prepare new specialists for current and future aircraft types. Additionally, experienced personnel from other FL Technics locations will relocate to the Dominican Republic to mentor and guide the emerging workforce.
Despite these promising plans, FL Technics faces several challenges in establishing its presence. Ensuring regulatory compliance with aviation authorities, securing a skilled labor pool, and managing the logistics of aircraft parts transportation are critical hurdles. The company intends to recruit approximately 300 employees during the initial phase, with ambitions to expand the workforce to as many as 2,000 in the coming years.
Market Impact and Future Prospects
The entry of FL Technics into the Dominican Republic’s aviation maintenance sector is expected to have a significant impact on the local market. Existing maintenance firms may encounter heightened competition, potentially prompting them to enhance their service offerings or expand their facilities to maintain market share. More broadly, the region’s aviation services sector could experience growth as a result of increased investment and capacity.
The Punta Cana heavy maintenance hangar is slated to open by the end of this year, with recruitment efforts already underway. FL Technics operates as part of Avia Solutions Group, recognized as the world’s largest ACMI provider.

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