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Merlin integrates autonomy software into Northrop Grumman’s Beacon testbed to advance military flight systems

July 30, 2025By ePlane AI
Merlin integrates autonomy software into Northrop Grumman’s Beacon testbed to advance military flight systems
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Autonomous Flight Systems
Northrop Grumman Beacon
Military Uncrewed Aircraft

Merlin Integrates Autonomy Software into Northrop Grumman’s Beacon Testbed to Advance Military Flight Systems

Partnership to Accelerate Autonomous Flight Development

Merlin, a company specializing in autonomous flight technology, has entered into a strategic partnership with Northrop Grumman to integrate its Merlin Pilot software into Northrop Grumman’s recently launched Beacon testbed ecosystem. This collaboration aims to expedite the development and validation of mission autonomy capabilities for military and uncrewed aircraft. Beacon, unveiled in June 2025, provides an open-access testing environment where technology partners can refine their systems to meet stringent government requirements. Merlin plans to utilize this platform to validate its autonomy software under realistic, mission-relevant conditions, addressing the growing demand for autonomous capabilities in defense applications.

Currently, Merlin serves as the prime contractor for the United States Special Operations Command (USSOCOM), integrating autonomous systems into the C-130J aircraft and advancing similar efforts on the KC-135. The partnership with Northrop Grumman will also support Merlin’s expansion to the Model 437 Vanguard, developed by Scaled Composites and recently adapted for optionally autonomous operations. Northrop Grumman is employing the Model 437 Vanguard to accelerate airborne validation of mission and flight autonomy software, further enhancing the scope of this collaboration.

Integration Challenges and Collaborative Efforts

As part of the agreement, Merlin will contribute its Merlin Pilot software and lead integration activities, including software-in-the-loop testing, flight test operations, and the development of test documentation. Merlin engineers will actively participate in recurring planning sessions and be deployed to flight tests conducted in Mojave, California. Despite the promising prospects, integrating Merlin’s advanced autonomy software with Northrop Grumman’s Beacon testbed presents significant technical challenges. Ensuring the reliability and safety of military flight systems will necessitate extensive testing and close cooperation between the two companies. The complexity of merging cutting-edge software with established hardware platforms underscores the critical importance of rigorous validation processes.

Matt George, CEO and founder of Merlin, emphasized the strategic importance of the partnership, stating, “The demand for autonomous capabilities, especially in defence applications, is accelerating rapidly. Our collaboration with Northrop Grumman marks a major milestone in advancing mission autonomy—combining Merlin’s innovative software with the scale, rigour, and hardware expertise Northrop Grumman offers, which is needed for real-world deployment. The significance of joining the Beacon project is that it allows us to validate our technology on military aircraft and in mission-relevant environments, but also enables us to test and adapt new capabilities from Northrop Grumman for future Merlin efforts.”

Tom Jones, corporate vice president and president of Aeronautics Systems at Northrop Grumman, highlighted the value of industry collaboration: “Beacon is about collaboration across industry between companies of all sizes and expertise. By providing access to the Beacon ecosystem, we’re enhancing innovation, new competition and ultimately the autonomous capabilities that industry can deliver to our customers – with unmatched speed and at scale.”

Implications for the Defense Industry

The partnership between Merlin and Northrop Grumman is expected to attract significant interest from defense contractors and government agencies seeking to adopt similar autonomous technologies. Industry analysts anticipate that competitors may accelerate their own autonomous flight system development in response, potentially intensifying the race to deliver advanced defense technology solutions. As the sector continues to evolve, the successful integration and validation of autonomy software in military environments will be crucial for maintaining a competitive edge in this rapidly advancing field.

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Bob Diemert, Carman Aviation Innovator and Warplane Restorer, Remembered

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Airlines are now adopting personalized pricing. Here’s how to avoid it

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Concerns at GE Over the World’s Largest Aircraft Engine In the pursuit of enhanced fuel efficiency and sustainability within commercial aviation, engine manufacturers are advancing technological innovations to satisfy airlines’ demands for reduced operational costs and extended long-haul capabilities. Rolls-Royce has established itself as a frontrunner in this domain, notably with its Trent XWB engine powering the Airbus A350, renowned for its efficiency. The company is now preparing to introduce the UltraFan, a next-generation turbofan engine that promises not only superior efficiency but also stands as the largest and most adaptable engine of its class. UltraFan: Redefining Size and Efficiency Standards The size of a turbofan engine plays a pivotal role in its efficiency. Larger engines can process a greater volume of air, and accelerating a larger mass of air at a lower velocity is inherently more efficient. Rolls-Royce’s UltraFan, designated UF001, features a fan diameter of 140 inches, exceeding the 134-inch fan of General Electric Aviation’s GE9X, which is slated to power Boeing’s forthcoming 777X aircraft. The GE9X, an evolution of the GE90, incorporates advanced materials such as ceramic matrix composites and achieves higher bypass and compression ratios than its predecessor, targeting a 10% improvement in fuel efficiency. In contrast, the UltraFan is engineered with a 15:1 bypass ratio and a 70:1 overall pressure ratio, compared to the GE9X’s 10:1 and 60:1 ratios respectively. Rolls-Royce asserts that the UltraFan will deliver a 25% reduction in fuel burn relative to the first-generation Trent 700, positioning it as a potential leader in engine efficiency. Innovation and Flexibility Elevate Competitive Pressure Beyond its impressive size, the UltraFan introduces notable flexibility through its geared architecture and variable pitch fan design. These features enable the engine to operate at optimal speeds across diverse flight conditions, eliminating the necessity for a conventional thrust reverser and improving the operability of the low-pressure ratio fan. This adaptability may establish new benchmarks for engine performance and maintenance efficiency. Market Dynamics and GE’s Strategic Challenges While Rolls-Royce’s technological advancements intensify competition, General Electric confronts its own challenges and opportunities. Recent tensions in U.S.-China trade relations had jeopardized GE’s ability to export engines to China’s COMAC, but a recent relaxation of restrictions has permitted shipments to resume. This development has been positively received by the market, prompting GE Aerospace to raise its profit forecast for 2025 amid increasing demand for aftermarket maintenance services. The resumption of exports to China could bolster GE’s competitive stance against rivals such as Safran Aircraft Engines and CFM International, even as the aircraft engine market approaches a critical inflection point. Industry analysts anticipate significant shifts in the near future, with manufacturers competing vigorously for technological leadership and market share. Outlook As Rolls-Royce prepares to launch the UltraFan, General Electric and other competitors are closely monitoring how this new engine may transform the commercial aviation landscape. With rapid technological innovation and evolving global market dynamics, the coming years are poised to be a period of profound change for the world’s leading aircraft engine manufacturers.
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Aanuoluwapo ‘Annie’ Ojewunmi: The Airplane Girl

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Aanuoluwapo ‘Annie’ Ojewunmi: The Airplane Girl Breaking Barriers in Nigerian Aerospace Aanuoluwapo ‘Annie’ Ojewunmi, a 24-year-old aircraft technician at Nigerian airline Air Peace, is widely recognized as the "Airplane Girl" for her pioneering role in a male-dominated industry. In Nigeria, where only 25% of women in tertiary education pursue STEM subjects according to UNESCO, Ojewunmi’s journey stands out as a testament to determination and passion. Despite neither of her parents having a STEM background—her mother works in the arts and her father in commerce—they encouraged their children to pursue careers in science and technology. Ojewunmi’s mother, in particular, had an intuition that she was destined to be an engineer, while her father had hoped she would become a doctor. Her siblings have also followed diverse professional paths, with two brothers in medicine and software development, and a younger sister studying food engineering. Ojewunmi’s fascination with aerospace was sparked by growing up beneath an airport flight path. Encouraged by her older brother, she developed a curiosity about how planes functioned and what they did. Although she admits that engineering is a demanding field and that she initially struggled academically, an internship at Arik Air solidified her commitment to aviation. This experience marked a turning point, despite the challenges she faced, including confronting gender bias early in her career. During her internship, her eligibility for a training flight was questioned—a doubt she believes would not have been raised had she been male. Career Progression and Future Aspirations Currently specializing in wheel and brake maintenance and non-destructive testing (NDT) techniques, Ojewunmi is focused on advancing her expertise. She aspires to pursue a master’s degree, potentially in aircraft propulsion, and to gain international work experience. Aware of the additional hurdles she may face abroad due to her identity as a black woman, she prepares herself mentally for encounters with racism and discrimination. Ojewunmi acknowledges that she represents a minority within a minority and understands the complexities of navigating such challenges. Despite these obstacles, her career continues to flourish. She recognizes that Nigeria’s aerospace infrastructure, training opportunities, and technology could be enhanced, which fuels her ambition to work overseas. Beyond personal advancement, Ojewunmi is deeply committed to giving back to her community. As Team Lead of the Young Aerospace Professionals Initiative, a mentorship program for engineering students and young professionals, she serves as an ambassador for Nigerian aerospace. Her goal is to bring back knowledge and experience to support the development of the country’s next generation of aerospace engineers and the broader maintenance, repair, and overhaul (MRO) sector. Mentoring has been one of the most rewarding aspects of Ojewunmi’s career, reflecting her dedication to fostering growth and opportunity within the industry.
IBA Reports 10% Increase in Global Passenger Capacity Since Pre-Pandemic

IBA Reports 10% Increase in Global Passenger Capacity Since Pre-Pandemic

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Aerospace Bristol Unveils Rare Collection of 70 Historic Rolls-Royce Engines

Aerospace Bristol Unveils Rare Collection of 70 Historic Rolls-Royce Engines

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Safran to Build €450 Million Aircraft Carbon Brake Facility in France

Safran to Build €450 Million Aircraft Carbon Brake Facility in France

Safran to Build €450 Million Aircraft Carbon Brake Facility in France Safran has announced plans to invest €450 million in a new aircraft carbon brake production facility located at the Plaine de l’Ain Industrial Park (PIPA) near Lyon, in the Auvergne-Rhône-Alpes region of France. The 30,000 square meter plant is scheduled to commence operations in 2030 and is expected to boost Safran’s carbon brake production capacity by 25% by 2037. This expansion aims to reinforce the company’s position as a global leader in the aircraft carbon brake sector. Strategic Expansion and Operational Details The new facility will complement Safran Landing Systems’ existing carbon brake production sites in Villeurbanne (France), Walton (USA), and Sendayan (Malaysia). At launch, the plant will employ approximately 100 highly skilled workers, with plans to double the workforce as production scales up. The site will incorporate advanced automated manufacturing technologies and was strategically selected for its access to competitively priced, low-carbon electricity—a critical factor given that energy costs can represent up to 30% of carbon brake production expenses. Safran Chief Executive Officer Olivier Andriès emphasized the significance of the project, stating that the new facility will strengthen the company’s global leadership in carbon brakes and enhance its capacity to support customers amid robust growth in air traffic. He also acknowledged the collaborative support from the French government, the Auvergne-Rhône-Alpes regional authority, EDF, and grid operator RTE in securing the site. Sustainability Commitments and Industry Challenges The plant is designed with ambitious sustainability objectives, targeting zero emissions through the use of biomethane and low-carbon electricity. Safran intends to reduce energy and gas consumption by 30% and water usage by 80%, while implementing heat recovery systems to supply a local heating network. Many of these advanced technologies are expected to be adopted across Safran’s other facilities to further enhance environmental performance and operational competitiveness. Despite these commitments, the project faces significant challenges. Establishing a manufacturing site of this scale requires navigating complex regulatory frameworks and ensuring compliance with stringent environmental standards. Additionally, managing energy costs remains a critical concern amid volatile energy markets and increasing pressure on the aviation industry to decarbonize operations. Market Context and Competitive Landscape Safran’s investment is being closely monitored by industry observers, particularly in light of competition from major rivals such as RTX’s Collins Aerospace. The aircraft wheel and brake maintenance, repair, and overhaul (MRO) market is projected to grow at a compound annual growth rate of 5.2% between 2025 and 2032, intensifying competitive pressures. Analysts suggest that Safran’s move may prompt competitors to accelerate technology development or pursue strategic partnerships to strengthen their market positions. As Safran advances this significant expansion, its ability to manage operational complexities and maintain technological leadership will be crucial in capitalizing on rising demand within the aviation sector while meeting evolving sustainability expectations.
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